We offer.

The semi-automatic hardness testing machines are now available without embedded PC and display. The low-priced Lite models offer the customer the option of using their own PC and monitor. The necessary interfaces are installed at the factory. Z12 can be added as an option.
The functionality of the Lite models does not differ from the standard DuraScan 10/20 G5 hardness testing machines. 

The Lite variants of the DuraVision handwheel model are for all those customers who have simple testing tasks and/or a small budget. The semi-automatic hardness testers do not have an embedded PC or display. The factory-installed interfaces allow the customer to use their own PC and monitor. In addition, the Lite models have an automatic swivel body and no clamping jaws. This means that only unclamped testing is possible. For clamped hardness testing tasks, a set of clamping jaws and clamping inserts can be purchased additionally. For a high testing variety and low tool change, the star turret with 7 positions can be purchased as an option.

This optional software module creates a panoramic view by photographing the sample surface using the evaluation camera. Individual images are stitched together to form a high-resolution overview image. With the "picture in picture" function of the evaluation camera, a live image is displayed in the "offline" image to enable high positioning accuracy, ensuring that the sample is still in the correct position and has not slipped. If a second monitor is connected to the PC, the panoramic image can be displayed on the second monitor with the "2nd Screen" setting. This makes positioning rows, test points and construction lines much easier, even without an overview camera. 

With the ecos pipeMASTER software module, seamless, welded pipes and pipe segments can be easily and quickly tested for hardness. ecos pipeMASTER fullfils all requirements for hardness testing on oil and gas transport systems according to the valid standards of the American Petroleum Institute (API). For the DuraVision G5, we recommend the use of Z63 nose cone insert for star turret, closed on one side. 

With the ecos image Master function, surfaces that are difficult to recognise can be better displayed and made visible. The functions of this software module allow extensive influence on the live image by adjusting the image settings. Brightness, contrast, sharpness and saturation can be fine-tuned.  In addition, it is possible to display only certain colour spectra. The processed image can be exported to Olympus Stream for further metallographic processing. 

Olympus Stream Desktop is an extensible image processing software for microscopy applications in industry and materials science. The software includes the following functions: advanced phase analysis, basic measurement functions (distance, angles, rectangles, circles, etc.), statistics and data export to Microsoft Excel, advanced measurements (magic wand, freehand polygon and interpolated polygon), report generation with Microsoft Word or Excel.

This solution is used to manually measure the ferritic or austenitic grain sizes of steel. It provides a single averaged value using the various standards available. (ASTM E112-13, ASTM E1382-97(2015), ISO 643:2012, GOST 5639-82, JIS G0551:2013, JIS G0552:1998, DIN 50601:1985, GB/T 6394:2002). Requires OLYMPUS Stream Desktop.

With this solution it is easy to perform asymmetry, multiple perpendicular lines and a fillet measurements, for a detailed and quantifiable measurement of the weld sample. These measurements are important to assess the quality of the weld. Requires OLYMPUS Stream Desktop.

Standardised interface for QDAS qs-STAT.
The measurement results in Q-DAS ASCII transfer format are exported with freely definable assignment of the K-fields and can be further processed. 

Specimen grips for testing thin metal sheets

• Single specimen holder for testing thin metal sheets

Machine vise 35mm

• Machine vise with jaw width of 35mm
• Maximum clamping width 32mm
• Fixed jaws with prisms for cylindrical parts

Overpressure system incl. maintenance unit for oil and water separator

The overpressure system to prevent dirt from entering the interior of the hardness testing machine has been further developed. It now includes a maintenance unit for an oil and water separator. The maintenance unit is mounted outside the machine.

The fully automatic VR5C hardness testing system is made for special requirements in hardness testing compliant with Brinell.

The system is operated by a Siemens S7 controller in conjunction with the proven ecos Workflow test software. The test cycle and test point evaluation take place fully automatically.

The specimen surface is prepared for the test points with the integrated milling fixture. Machine adaptation, e.g. hydraulic punch, etc., is possible.  Simply contact us and tell us about your requirements.

Download Prospekt VR5C

Example of a successfully completed VR5C project for testing wheel tyres.

The special machine is based on the DuraVision 350 and has been equipped with a large cross slide.

Featuring an overview camera, a slim testing head, an automatic cross slide, and the Brinell SmartLight evo, it provides a powerful and user-friendly tool. The machine complies with international CE requirements with a radar system and is supported by an easy-to-use hardness testing software called ecos Workflow. Ideal for precise quality control in various application areas.

Download: Brochure DuraVision 350 CM

Together with ZwickRoell, we are automating their entire test sequence in hardness testing, including specimen handling.

Upgrade existing systems
A test module is ideal for upgrading existing systems. This allows costs to be saved, because no special machines or new systems need to be purchased.

Integration into new systems
The test modules can also be integrated into new systems and production lines. In this case, the hardness test can be integrated directly into the production flow as early as the planning phase.
Consequently, no workpieces need to be removed from a system for measurements, and 100% testing can be performed.

Customized hardness tester
Clear interfaces and detailed installation instructions allow a bespoke hardness tester, tailored to specific requirements, to be configured. All that is required is a fixture that can accommodate and move the test module as described in the technical data.

Universally application
Be it upgrading of existing systems, integration into new production lines or installation of a bespoke hardness tester as a standalone solution, the modular design of the DuraPro series makes it universally applicable.

Download DuraPro Prospekt

Depending on the application, our customers require special test tables in order to test the widest variety of components in compliance with standards.
Contact us – we would be happy to work together with you to develop the best custom solution.

For our series devices, we also offer external controller options which enable the hardness testing machine to be operated remotely. Of course, safety is the top priority here, so our solutions are designed to comply with the local legal requirements. We have also successfully implemented a signalling unit for our customers to allow them to determine the status of the hardness testing machine remotely.

From simple single measurement and curve measurement through to sustainable data storage and reporting, everything is possible with ecos Workflow. At the same time, the software guides the user step by step from definition of the test method through to archiving of the determined measurement results in an easily understandable manner.

Minimum effort guaranteed!

ecos Workflow xCHANGE is the key to the functions of your EMCO-TEST hardness tester. ecos Workflow xCHANGE allows practically any customer-specific requirement for connecting a hardness tester to databases and data input devices to be satisfied, as well as enabling fully automatic or unmanned operation. Since ecos Workflow xCHANGE is based on the established XML format, interaction with it is simple and clearly structured.

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ecosWorkflow is equipped with an integrated Calibration Information System (CIS). This innovative solution gives the user the ability to independently check the conformity of the hardness testing machine to standards. The system provides an overview of all calibrated methods and upcoming tests. The intuitive workflow principle guides the user step by step through the inspection process and documents the results.

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A measurement data group can be created and selected before the test. All test results are collected in separate lists, allowing them to be represented clearly, exported or saved as a report at any time. Use grouped measurement data management to assign test data to individual users or user groups, components, batches or departments. In addition, frequently used test parameters can be assigned to the measurement data group in the form of templates (method, conversion, geometric correction). This significantly reduces the amount of work for the operator and the possibility of incorrect operation.

EMCO-TEST has been part of the ZwickRoell Group since January 1, 2021.

The testing machine manufacturer from Ulm (Germany) is the world's leading manufacturer of materials testing machines.
By becoming part of the ZwickRoell Group, EMCO-TEST can further expand its international coverage and sales and service proximity to customers.

Find a local partner

EMCO-TEST takes current events very seriously and, as a responsible company, contributes to the best possible protection of the safety of our customers and employees.

In order to ensure that our customers continue to receive the best possible advice on all aspects of hardness testing, our hardness testing experts will be happy to assist you online!

Leave us a short message at office@emcotest.com or use the form below and our hardness testing specialists will contact you shortly.