Everything from a single source

Competence and experience

In line with our mission of making everything to do with hardness testing simpler, we offer comprehensive solutions from a single source: hardness testing machines, calibration, consultation and supplementary services – complete coverage of all important issues. This means competence in all aspects of hardness testing: 360° FULL SERVICE COMPETENCE.

Contact us
EMCO-TEST PRÜFMASCHINEN GMBH, Kellau 174, A-5431 Kuchl, Austria· +43 6244 20438-0 · office@emcotest.com

Innovations

As you know, we are constantly developing our hardness testers to make hardness testing even easier and more efficient. Here we present you new developments.

DuraScan 10/20 G5 Lite

DuraScan 10/20 G5 Lite

The semi-automatic hardness testing machines are now available without embedded PC and display. The low-priced Lite models offer the customer the option of using their own PC and monitor. The necessary interfaces are installed at the factory. Z12 can be added as an option.
The functionality of the Lite models does not differ from the standard DuraScan 10/20 G5 hardness testing machines. 

DuraVision 20/30 G5 Lite

DuraVision 20/30 G5 Lite

The Lite variants of the DuraVision handwheel model are for all those customers who have simple testing tasks and/or a small budget. The semi-automatic hardness testers do not have an embedded PC or display. The factory-installed interfaces allow the customer to use their own PC and monitor. In addition, the Lite models have an automatic swivel body and no clamping jaws. This means that only unclamped testing is possible. For clamped hardness testing tasks, a set of clamping jaws and clamping inserts can be purchased additionally. For a high testing variety and low tool change, the star turret with 7 positions can be purchased as an option.

ecos Panorama now also for DuraScan 50

ecos Panorama now also for DuraScan 50

This optional software module creates a panoramic view by photographing the sample surface using the evaluation camera. Individual images are stitched together to form a high-resolution overview image. With the "picture in picture" function of the evaluation camera, a live image is displayed in the "offline" image to enable high positioning accuracy, ensuring that the sample is still in the correct position and has not slipped. If a second monitor is connected to the PC, the panoramic image can be displayed on the second monitor with the "2nd Screen" setting. This makes positioning rows, test points and construction lines much easier, even without an overview camera. 

ecos pipeMASTER

ecos pipeMASTER

With the ecos pipeMASTER software module, seamless, welded pipes and pipe segments can be easily and quickly tested for hardness. ecos pipeMASTER fullfils all requirements for hardness testing on oil and gas transport systems according to the valid standards of the American Petroleum Institute (API). For the DuraVision G5, we recommend the use of Z63 nose cone insert for star turret, closed on one side. 

ecos imageMASTER

ecos imageMASTER

With the ecos image Master function, surfaces that are difficult to recognise can be better displayed and made visible. The functions of this software module allow extensive influence on the live image by adjusting the image settings. Brightness, contrast, sharpness and saturation can be fine-tuned.  In addition, it is possible to display only certain colour spectra. The processed image can be exported to Olympus Stream for further metallographic processing. 

Olympus Stream Desktop

Olympus Stream Desktop is an extensible image processing software for microscopy applications in industry and materials science. The software includes the following functions: advanced phase analysis, basic measurement functions (distance, angles, rectangles, circles, etc.), statistics and data export to Microsoft Excel, advanced measurements (magic wand, freehand polygon and interpolated polygon), report generation with Microsoft Word or Excel.

Olympus Stream Desktop

Olympus Stream Grain Intercept

This solution is used to manually measure the ferritic or austenitic grain sizes of steel. It provides a single averaged value using the various standards available. (ASTM E112-13, ASTM E1382-97(2015), ISO 643:2012, GOST 5639-82, JIS G0551:2013, JIS G0552:1998, DIN 50601:1985, GB/T 6394:2002). Requires OLYMPUS Stream Desktop.

Olympus Stream Grain Intercept

Olympus Stream Weld

With this solution it is easy to perform asymmetry, multiple perpendicular lines and a fillet measurements, for a detailed and quantifiable measurement of the weld sample. These measurements are important to assess the quality of the weld. Requires OLYMPUS Stream Desktop.

Olympus Stream Weld

QDAS Schnittstelle

QDAS Schnittstelle

Standardised interface for QDAS qs-STAT.
The measurement results in Q-DAS ASCII transfer format are exported with freely definable assignment of the K-fields and can be further processed. 

NEW accessories and options

Specimen grips for testing thin metal sheets

  • Single specimen holder for testing thin metal sheets


Machine vise 35mm

  • Machine vise with jaw width of 35mm
  • Maximum clamping width 32mm
  • Fixed jaws with prisms for cylindrical parts

 

Overpressure system incl. maintenance unit for oil and water separator

The overpressure system to prevent dirt from entering the interior of the hardness testing machine has been further developed. It now includes a maintenance unit for an oil and water separator. The maintenance unit is mounted outside the machine.

NEW accessories and options

ecos™ III - Next level efficiency.

The most efficient hardness testing software.

ecos™ III - Next level efficiency.

Our passion for perfecting testing software, which began with ecos Workflow, has reached new heights with the successor ecos­™ III. The new hardness testing software ecos­™ III combines highest efficiency, simple operation and perfect clarity. Inspired by years of experience with ecos Workflow, ecos­™ III  represents a completely new development. The software is already available for selected machines. 

Welcome to the world of ecos­™ III – the world’s most unique hardness testing software on the market! 

Our software is based on the latest AI technology and enables reliable and time-saving evaluation of indents. But what makes ecos­™ III truly unique in the field of hardness testing machines is its ability to seamlessly continue your work even while the machine is still carrying out test jobs. 

I a world in which data acquisition and processing are becoming increasingly complex, ecos­™ III keeps you on top of things. You can summarise test data into orders, for example to document the quality of components over a longer period of time or to structure the test data of groups of people. A multitude of helpful tools enables precise positioning of test points and test series. Thanks to the ability to save recurring test settings as a template and flexibly reuse them, you can increase your efficiency and precision to an unprecedented level.

ecos­™ III – the future of hardness testing software is already a reality with us today. Increase your productivity, save valuable time and experience the revolution in hardness testing. 

Simple

Simple

Thanks to an intuitive operating structure with simple rules, quick familiarisation is no problem. Even complex and extensive test patterns can be defined and placed on the sample with just a few clicks. 

Clear

Clear

With ecos™ III, the overview takes centre stage. All test elements are distinctly divided into jobs and specimens. This keeps everything clear, even with large amounts of data, and allows test reports to be created for multiple specimens and trend analyses.

Efficient

Efficient

With ecos™ III you benefit from a sophisticated operating concept in which all processes have been optimised. This cuts the operating time by up to 65%, and the number of staff required for the test.

The work area is divided into three sections:

1. Configure Check

The work area is divided into three sections:

Create the elements for your samples, such as test points and test series, in the respective order according to your specifications and place them on the panoramic image. Select the appropriate test specification (e.g. for CHD series), set the necessary parameters such as method, revaluations, test point pattern and limit hardness and place the elements on your samples. 

2. Perform Check

Check your test settings such as the standard to be used or the test sequence, change the order of the samples to be tested and start the test. Maintain an overview of the ongoing measurement and correct the evaluation during the measurement if necessary. Thanks to the use of reliable AI-based impression detection, this will only be necessary very rarely.

3. Analyse Results

Summarise the results of one or more samples of an order, create trend analyses, reports or export your data as xlsx or txt files. Design your test reports with the integrated and very easy-to-use Report Designer. 

Do you have any questions?

Please contact us

Important functions.

Important functions.

Just a quick check?
For simple tasks, there is the uncomplicated "Quick Mode". Define only the required method, optionally revalue and find the appropriate checkpoints. The results are recorded in a clearly organised list and can also be printed or exported.

Improved evaluation of impressions
The newly developed method for analysing hardness impressions is based on artificial intelligence and recognises the impressions even when scratches or dirt cause conventional algorithms to fail. Very good results are achieved even on etched surfaces.

Hardness curves - quick and easy
Select the gradient tool and place any number of test series on your component quickly and precisely with 2 clicks per row. Frequently used settings can be saved as templates, saving additional time and avoiding operating errors. Test point patterns can be easily created in the editor or specified via parameters.

Work with your hardness tester
Efficient work is demonstrated not only by the well thought-out processes that support the user even with complex tasks, but also by the fact that work does not have to be interrupted when the hardness tester is running and processing samples and test series fully automatically. This means that test impressions can be measured manually, results can be analysed and test reports can be created. Another advantage is that new inspection tasks can be defined at the same time and added to the queue of pending inspections.

Extensive template mode
Templates can be easily created for recurring inspection tasks, which can then be loaded at any time. This simplifies and speeds up operation and, above all, effectively prevents operating and setting errors. Templates can be created for entire samples, series and test samples. 

Organisation of the test data 
All test results are grouped into samples. Each sample contains test series and individual hardness impressions. Samples can also be bundled into test orders. This structure enables a clear presentation of the test results for each physical sample that is Test reports can be presented. In addition, orders offer the possibility of creating trend analyses over longer periods of time or consolidating the test data of specific customers or employees. This ensures that you always have a comprehensive overview.

Testing systems for special requirements

VR5C - Hardness testing machine

Testing systems for special requirements

The fully automatic VR5C hardness testing system is made for special requirements in hardness testing compliant with Brinell.

The system is operated by a Siemens S7 controller in conjunction with the proven ecos Workflow test software. The test cycle and test point evaluation take place fully automatically.

The specimen surface is prepared for the test points with the integrated milling fixture. Machine adaptation, e.g. hydraulic punch, etc., is possible.  Simply contact us and tell us about your requirements.

Download Prospekt VR5C

VR5C CUSTOMER PROJECT

Example of a successfully completed VR5C project for testing wheel tyres.

DuraVision 350 CM

Your bespoke hardness testing system

DuraVision 350 CM

The special machine is based on the DuraVision 350 and has been equipped with a large cross slide.

Featuring an overview camera, a slim testing head, an automatic cross slide, and the Brinell SmartLight evo, it provides a powerful and user-friendly tool. The machine complies with international CE requirements with a radar system and is supported by an easy-to-use hardness testing software called ecos Workflow. Ideal for precise quality control in various application areas.

Download: Brochure DuraVision 350 CM

Automation

Automation

Together with ZwickRoell, we are automating their entire test sequence in hardness testing, including specimen handling.

DuraPro – flexible hardness test module

DuraPro – flexible hardness test module

Upgrade existing systems
A test module is ideal for upgrading existing systems. This allows costs to be saved, because no special machines or new systems need to be purchased.

Integration into new systems
The test modules can also be integrated into new systems and production lines. In this case, the hardness test can be integrated directly into the production flow as early as the planning phase.
Consequently, no workpieces need to be removed from a system for measurements, and 100% testing can be performed.

Customized hardness tester
Clear interfaces and detailed installation instructions allow a bespoke hardness tester, tailored to specific requirements, to be configured. All that is required is a fixture that can accommodate and move the test module as described in the technical data.

Universally application
Be it upgrading of existing systems, integration into new production lines or installation of a bespoke hardness tester as a standalone solution, the modular design of the DuraPro series makes it universally applicable.

Download DuraPro Prospekt

Modernising special test systems

Special testing machines from EMCO TEST can be updated to the current state of testing technology with the latest measurement and control technology, drive technology and the ecos Workflow test software from EMCO TEST. When modernising a testing machine and test systems, proven components from our new machines are used, thereby providing renewed future viability.

Reasons for modernisation:

  • No support for the operating system (e.g. Windows XP)
  • No further support for the measurement and control technology
  • Modified test tasks or applications
  • Improvements in operational reliability
  • Longer downtimes and waiting periods when procuring replacements for obsolete electronic components
  • Availability of spare parts no longer guaranteed

WE ADAPT OUR HARDNESS TESTING MACHINES TO YOUR REQUIREMENTS

Individual adaptations

For our series devices, we produce bespoke special accessories for our customers to suit their applications. Our successfully completed projects extend from tailor-made test tables to external control consoles.

Let’s carry out your project together. Just contact us!

Customer-specific test tables, specimen holders, nose cones and mounts

Customer-specific test tables, specimen holders, nose cones and mounts

Depending on the application, our customers require special test tables in order to test the widest variety of components in compliance with standards.
Contact us – we would be happy to work together with you to develop the best custom solution.

External operating options, signalling unit

External operating options, signalling unit

For our series devices, we also offer external controller options which enable the hardness testing machine to be operated remotely. Of course, safety is the top priority here, so our solutions are designed to comply with the local legal requirements. We have also successfully implemented a signalling unit for our customers to allow them to determine the status of the hardness testing machine remotely.

ecos Workflow

Optimum user-friendliness is becoming an increasingly important factor in ensuring efficient and faultless processes.

For this reason, EMCO-TEST has developed the unique, trendsetting ecos Workflow operating software. This software package takes control of the increasingly diverse test tasks and ensures straightforward specimen management with sustainable data security. Due to the large amount of software in hardness testers, ecos Workflow makes a decisive contribution to the performance and quality of the whole product.

In order to also ensure its future reliability, the software is continuously enhanced with updates.

The Workflow principle

ecos Workflow

From simple single measurement and curve measurement through to sustainable data storage and reporting, everything is possible with ecos Workflow. At the same time, the software guides the user step by step from definition of the test method through to archiving of the determined measurement results in an easily understandable manner.

Minimum effort guaranteed!

Our customer-oriented thinking

The ecos Workflow Software and the new features are designed to be transferable to all DuraLine hardness testers, even those introduced about ten years ago and work well nevertheless. We think customer-oriented and offer you investment security! Every customer should enjoy the newly developed features! That is our philosophy and a promise to you.

xChange

the flexible program interface

xChange

ecos Workflow xCHANGE is the key to the functions of your EMCO-TEST hardness tester. ecos Workflow xCHANGE allows practically any customer-specific requirement for connecting a hardness tester to databases and data input devices to be satisfied, as well as enabling fully automatic or unmanned operation. Since ecos Workflow xCHANGE is based on the established XML format, interaction with it is simple and clearly structured.

find out more

ecos Workflow CIS

Your support that your testing machine conforms to standards

ecos Workflow CIS

ecosWorkflow is equipped with an integrated Calibration Information System (CIS). This innovative solution gives the user the ability to independently check the conformity of the hardness testing machine to standards. The system provides an overview of all calibrated methods and upcoming tests. The intuitive workflow principle guides the user step by step through the inspection process and documents the results.

find out more

Data management / Template function

Data management / Template function

A measurement data group can be created and selected before the test. All test results are collected in separate lists, allowing them to be represented clearly, exported or saved as a report at any time. Use grouped measurement data management to assign test data to individual users or user groups, components, batches or departments. In addition, frequently used test parameters can be assigned to the measurement data group in the form of templates (method, conversion, geometric correction). This significantly reduces the amount of work for the operator and the possibility of incorrect operation.

Software Overview

Overview of the software for EMCO-TEST machines

Our accessory categories

EMCO-TEST accessories

Accessories filter
Select machine:
Select category:
Indenter
Indenter
EMCO-TEST offers you various indenters. All certified indenters conform to the international standards from EN ISO or ASTM.
IT equipment
IT equipment
We guarantee the compatibility of our PC components and printers with our hardness testing machines.
Lenses
Lenses
A wide choice of lenses can be found in our range of accessories.
Nose cone
Nose cone
You will find the right nose cone insert for every specimen geometry, tailored perfectly to your application.
Sample holders
Sample holders
EMCO-TEST has various specimen holders in its product range for clamping embedded and non-embedded specimens.
Software moduls
Software moduls
EMCO-TEST software modules are your convenient aids when it comes to completing complex hardness testing tasks.
Test anvils
Test anvils
The EMCO-TEST product range includes a wide variety of test tables and clamping devices.
Test blocks
Test blocks
Irrespective of test method and hardness value: EMCO-TEST has an extensive range of test blocks.

The right hardness testing machine for your business area

Which hardness testing machine is the right one for which task depends on a few important parameters. These include the testing method, the load range used, the degree of automation of your system and the industry in which you work.

You can enter all parameters into our product filter, which offers you suitable product solutions. This gives you the opportunity to adapt the extensive EMCO-TEST product range to your requirements even before the first consultation.

For additional information you have the possibility to contact us via the contact form. Simply click on "Contact us" on the right-hand side of the home page!

Product filter

Select category

Select test method

Load range

Degree of automation

Choose branch

EMCO-TEST - ZwickRoell

Best service for your hardness testing machine

EMCO-TEST - ZwickRoell

EMCO-TEST has been part of the ZwickRoell Group since January 1, 2021.

The testing machine manufacturer from Ulm (Germany) is the world's leading manufacturer of materials testing machines.
By becoming part of the ZwickRoell Group, EMCO-TEST can further expand its international coverage and sales and service proximity to customers.

Find a local partner

Our training sessions

EMCO-TEST ACADEMY

EMCO-TEST has been developing and producing hardness testing machines for over 60 years.  We are happy to pass on this vast experience and technical know-how to you. The vocational training and further education at the EMCO-TEST ACADEMY provides you with the technical expertise about "everything relating to hardness testing" in theory and practice.

We provide in-depth hardness testing knowledge in our own courses as well as in collaborations with renowned institutions.

All our collaboration institutions are equipped with the newest hardness testers from EMCO-TEST.

We are here for you!

ADVICE ON ALL ASPECTS OF HARDNESS TESTING.

We are here for you!

EMCO-TEST takes current events very seriously and, as a responsible company, contributes to the best possible protection of the safety of our customers and employees.

In order to ensure that our customers continue to receive the best possible advice on all aspects of hardness testing, our hardness testing experts will be happy to assist you online!

Leave us a short message at office@emcotest.com or use the form below and our hardness testing specialists will contact you shortly.

Fast delivery times

Due to our modern in-house production "Made in Austria" but also due to our regional partner companies our delivery times for hardness testing machines and spare parts are as usual.

EVERYTHING FOR THE CUSTOMER - THAT IS THE MOTTO

ServiceDesk

In case of a service case we react within shortest time (depending on time shifts and weekends). Help is provided online, via the ServiceDesk.

ACCEPTANCE OF GOODS, PICK-UPS ETC. IN SITE

Journal service on site

In order to protect our employees and customers in the best possible way, we follow the recommendation of the German Federal Government and have therefore switched to home office. Only a few employees are on site for a limited journal service.

Goods acceptance is possible at the following times
Mon-Thu 08:00-15:00
Fri 08:00-12:30