VR5C :: Inclu. milling & automatic image analysis

Hardness testing machine with test point preparation by milling for Brinell and Rockwell

Test loads:
588 - 29430 N (60 - 3000 kgf)
Fully automatic test cycle for an uninfluenced image analysis according to standards
Vertical moved milling unit with fitted milling unit module for test point preperation

Extensive data management & reporting

Complex data management with efficient import and export functions
Statistics, histograms and hardness progression graphics can be created

Details

Achievements

Accessories

Technical data

Applications

Operation & function

Adjustment of test method, tolerance limits and test cycle input via LCD touch-screen display.
Fully automatic test cycle for an uninfluenced image analysis according to standards
Vertical moved milling unit with fitted milling unit module for test point preperation
Conversion of measurement results according to EN ISO 18265 (DIN 50150)
2nd test of impressions possible
Compatible with software platform ecos
Operator groups with different rights selectable
Freely switchable language (GE, EN, FR, IT, SP)
Test surface sensoring for exact milling depth
Milling depth adjustment 1 - 7 mm depth (diverse cycles)

Data management & reporting

Interfaces for data forwarding to PC or network:

- 2x USB 2.0
- 1x serial RS232
- 1x RJ45 100 MBit (Ethernet)
Complex data management with efficient import and export functions
Protocol printout without additional PC (direct connection of USB-printer)
Statistics, histograms and hardness progression graphics can be created
Connection of external peripheral devices (mouse, keyboard…)

Optical measurement system

High resolution ½“ camera
Automatic focussing of test impressions
Automatic brightness adjustment for automatic image analysis
Manual brightness adjustment of LED lighting via live image controller

Measurement and control electronics

Test load application via closed loop by means of force transducer, DC motor, measurement and control electronics as well as software with fully automatic test run

Cycle time

Milling- and testcycle at 1 mm milling depth inclusive fully automatic image analysis in approx. 60 seconds.

Achievements

Rotatable vertical column for the improvement of work piece feeding (swivelling area -90° 0° +90°)
Main frame including test anvil
Milling unit incl. downholder, milling slide, milling depth sensor module and suction unit
Laser pointer for the determination of milling/testing points

Rotatable vertical colum

Machine base & basic accessories

Machine base in steel sheet in stable and ergonomic design
Test unit M5CP30
Nose cone
Finish: on customers request
Box for accessories with basic tools
Works certificate

Available test methods

Brinell

EN ISO 6506, ASTM E-10

Test loads

62.5 / 100 / 125 / 187.5 / 250 / 500 / 750 / 1000 / 1500 / 3000

Rockwell

EN ISO 6508, ASTM E-18

Test loads

60 / 150

Test methods

HRA, HRC

Available test method not according to standards: HBD

M5CP30 test unit module inclu. measurement electronics
recommended test loads 1470 - 29400 N (HRC - HBW10/3000)
LCD touchscreen display (8.4") and automatic image
analysis
stroke vertical slide 700 mm
horitzonal slide (milling and testing area approx. 650 mm)
PLC-control unit Siemens S7-300
(without penetrator, test blocks and lenses)

Select your requested accessories! |

ecos BASIS / Q-DAS® Ready
Basis software for products N3D/M1/M2/M4/M5/V4C/V5C/VR5C
inclusive report generator,
data cable and software dongle

SPCprocess Link
Additional software adapted individually to customer´s request.
Operates as interface to customer´s predetermined Q-DAS ASCII data transfer format.


VICKERS	Hardness range	BRINELL	Hardness range
HV 100	< 110	HBW 5/750	< 190
		HBW 10/250	5-67
		HBW 10/500	9-130
		HBW 10/1000	20-250
		HBW 10/1500	40-350
		HBW 10/3000	80-660

Test block HB 2.5/62.5
Hardness value approx. 100
with MPA certificate


VICKERS	Hardness range	BRINELL	Hardness range
HV 30	< 225	HBW 2.5/31.25	< 57
HV 50	< 380	HBW 2.5/62.5	< 114
HV 100	25-755	HBW 2.5/187.5	< 341
		HBW 5/62.5	8-70
		HBW 5/125	16-130
		HBW 5/250	32-250
		HBW 5/750	98-660
		HBW 10/250	> 35
		HBW 10/500	> 70
		HBW 10/1000	> 141
		HBW 10/1500	> 210
		HBW 10/3000	> 423

Test block HB 2.5/62.5
Hardness value approx. 150
with MPA certificate


VICKERS	Hardness range	BRINELL	Hardness range
HV 20	< 510	HBW 2.5/31.25	13-130
HV 30	25-765	HBW 2.5/62.5	27-250
HV 50	45-1270	HBW 2.5/187.5	80-660
HV 100	90-2500	HBW 5/62.5	> 30
		HBW 5/125	> 60
		HBW 5/250	> 118
		HBW 5/750	> 354

Test block HB 2.5/62.5
Hardness value approx. 200
with MPA certificate


VICKERS	Hardness range	BRINELL	Hardness range
HV 20	70-2035	HBW 2.5/31.25	> 60
HV 30	105-2500	HBW 2.5/62.5	> 120
HV 50	180-2500	HBW 2.5/187.5	> 355
HV 100	> 360

Test block HB 2.5/187.5
Hardness value approx. 100
with MPA certificate

Colour printer DIN A4 (incl. USB-cable)

Test block HB 2.5/187.5
Hardness value approx. 150
with MPA certificate

Test block HB 2.5/187.5
Hardness value approx. 200
with MPA certificate

Test block HB 2.5/187.5
Hardness value approx. 250
with MPA certificate

Test block HB 2.5/187.5
Hardness value approx. 300
with MPA certificate

Test block HB 2.5/187.5
Hardness value approx. 400
with MPA certificate

Image- and data export for the hardness tester to a PC
Format: Image as .jpeg, datas as .txt or .csv

(unsuitable for all U-Hardness tester)

Test block HB 5/250
Hardness value approx. 150
with MPA certificate

ASCII-standard interface for data transfer between host und machine

Test block HB 10/3000
Hardness value approx. 250
with MPA certificate

Nose cone
nose cone support dia. 23 mm
drilling 13,5 mm

Test block HB 10/3000
Hardness value approx. 400
with MPA certificate

Customised interface for data transfer between host und machine

Test block HB 5/750
Hardness value approx. 200
with MPA certificate

Test block HB 5/750
Hardness value approx. 250
with MPA certificate

Test block HRA
with MPA certificate,
hardness value approx. 70

Test block HRB
with MPA certificate,
hardness value approx. 100

Rockwell penetrator
with MPA - certificate
Length: 28 mm
Ø 6.5 mm

Test block HRC
with MPA certificate,
hardness value approx. 45

Rockwell penetrator
with MPA - certificate
Length: 28 mm
Ø 3.8 mm

Test block HRC
with MPA certificate,
hardness value approx. 55

Ball holder
with MPA - certificate
1/16" mm ball pressed-in
length: 28 mm
Ø 6.5 mm

Test block HRC
with MPA certificate,
hardness value approx. 60

Test block HRC
with MPA certificate,
hardness value approx. 65

Ball holder
with MPA - certificate
2.5 mm ball pressed-in
length: 28 mm
Ø 6.5 mm

Ball holder
with MPA - certificate
5 mm ball pressed-in
length: 28 mm
Ø 6.5 mm

Ball holder
with MPA - certificate
10 mm ball pressed-in
length: 28 mm
Ø 12 mm

Ball holder
with MPA - certificate
2,5 mm ball exchangeable
length: 28 mm
Ø 7 mm

Ball holder
with MPA - certificate
5 mm ball exchangeable
length: 28 mm
Ø 10,5 mm

Ball holder
with MPA - certificate
10 mm ball exchangeable
length: 28 mm
Ø 14 mm

6 pcs.

Model name

Test loads

Peculiarities

Test anvil

Size

Standard support

Drive (z-axis)

Traverse path cross slide

Accuracy X-/Y-axes*

Nose cone

Area of support

Drilling

Measurement turret

Drive test unit

Work piece size

Test height

Throat depth

Max. work piece weight

Camera, Lens, Lighting

Camera resolution

Halogen lamp

LED lighting

Field of view general image camera

Software

Dimensions

Display

Basic machine (whd)

Machine base

Weight basic machine

Electric connector

Power supply

Frequency

Power consumption

Main fuse 220V

Main fuse 110V

Terms

Room temperature

Relative humidity

Safety class

VR5C

588 - 29430 N
60 - 3000 kgf

with test point preparation via milling

23 mm

13,5 mm

servo motor

1400 (700 Hub)

650 mm

1024 x 1280 px

0-12 mA

ecos compact

8,4"

1,6 x 2,7 x 2,6 m

3700 kg

400~3/N/PE
-

50/60 Hz

max. 12000 W

25 A/T (bei 400V)

5 - 40 °C

max. 90 %

IP20

VR5C + VR1000

588 - 29430 N
60 - 3000 kgf

with socle

1200 x 800 mm

2x Ø 25