V4 / V5 G3 :: Vertically moved measurement system

Universal hardness testing machine for Brinell, Vickers, Rockwell and Plastic testing

Test Loads:
V4C 250: 9,8 - 2450 N (1 - 250 kgf)
V4C 750: 29 - 7350 N (3 - 750 kgf)
V5C 300: 196 - 29430 N (20 - 3000 kgf)
Testing of large, heavy workpieces up to 3000 kg
Vertically moved measurement system with test strokes of approx. 600 mm (test height 700 mm) and a throat depth
of 400 mm

Extensive data management & reporting

Complex data management with efficient import and export functions
Statistics, histograms and hardness progression graphics can be created

Details

Achievements

Accessories

Technical data

Applications

Gas nitrated collet

Testing of a gas nitrated collet
Test method HRA
Component support via suitable v-prism for exact testing at the highest point of the collet
Over 40 mm diameter correction can be disregarded

HBW 10/3000 surface hardness determination

Testing of surface hardness in HBW 10/3000
Load factor HB 30
Preparation of surface via portable grinder
Gearwheel segment tested at the collar
Conversion of results in N/mm² according to DIN EN ISO 18265

Rail hardness testing

Testing of surface hardness HBW 10/3000 and HRC on rail segment
Test points in the head area of the rail
Multiple samples on different test points patterns

HBW 10/1000 testing of light alloy rims

Testing of light alloy rims
Test method HBW 10/1000 corresponds to load factor HBW 10
Manual feeding of rims
Fully automatic image analysis

V6 cylinder engine block

Testing of a 6 cylinder aluminium engine block
Test point on the face in HBW 5/250
Aluminium testing corresponds to load factor HBW 10
Fully automatic measurement and display of the impression

Operation & function

LCD-touch screen display on the front side, for measurement display HR, HV, HB, HK
Adjustment of test method, tolerance limits and test cycle input via LCD-touch screen display
Test unit is moved to the work piece via DC-motor
Additional cycle start key for measurement cycle on the front panel
Fully automatic test cycle with HB, HV and HK measurements, for an uninfluenceable image analysis acc. to standards
Fully automatic test cycle with HR measurements
Manual image analysis of HB, HV and HK impressions
Zoom function for the exact measurement at manual image analysis
Conversion of measurement results acc. to EN ISO 18265 (DIN 50150)
2nd test of impressions possible
Compatible with software platform ecos
Operator groups with different rights selectable
Freely reversible language (GE, EN, FR, IT, SP)

Data management & reporting

Interfaces for data forwarding to PC or network:

- 2x USB 2.0
- 1x serial RS232
- 1x RJ45 100 MBit (Ethernet)
Complex data management with efficient import and export functions
Protocol printout without additional PC (direct connection of USB-printer)
Statistics, histograms and hardness progression graphics can be created
Connection of external peripheral devices (mouse, keyboard…)

Optical measurement system

High resolution ½“ camera
Automatic focussing of test impressions
Automatic brightness adjustment for automatic image analysis
Manual brightness adjustment of LED lighting via live image controller

Measurement and control electronics

Test load application via closed loop by means of force transducer, DC motor, measurement and control electronics as well as software with fully automatic test run

Machine base & basic accessories

Machine base in grey iron in stable and ergonomic design
Finish: pearl powder RAL 1013 (other paint finishes upon request)
Test anvil
Nose cone
Box for accessories with basic tools
Works certificate
Instruction manual (GE, EN, FR, IT, SP)

Available test methods
(take care on test load version)

Brinell

EN ISO 6506, ASTM E-10

Test loads

1 / 2.5 / 5 / 6.25 / 10 / 15.62 / 25 / 30 / 31.25 / 62,5 / 100 / 125 / 187,5 / 250 / 500 / 750 / 1000 / 1500 / 3000

Vickers

EN ISO 6507, ASTM E-92

Test loads

1 / 2 / 3 / 5 / 10 / 20 / 30 / 50 / 100

Rockwell

EN ISO 6508, ASTM E-18

Test loads

15 / 30 / 45 / 60 / 100 / 150

Test methods

HRA, HRB, HRC, HRD, HRE, HRF, HRG, HRH, HRK, HRL, HRM, HRP, HRR, HRS, HRV, HR15-N, HR30-N, HR45-N, HR15-T, HR30-T, HR45-T, HR 15-W, HR 30-W, HR 45-W, HR 15-X, HR 30-X, HR 45-X, HR 15-Y, HR 30-Y, HR 45-Y

Knoop

ISO 4545 (HK 1), ASTM E-384

Test load [kgf]

Plastic testing

(Ball impression hardness) EN ISO 2039-1 (DIN 53456)

Test loads [N]

49 / 132 / 358 / 961

(only with V4C 250 and V4C 750)

Available test methods not according to standards: HVD, HBD

Universal hardness tester 3rd generation
with high resolution 1/2" camera
LCD-touch screen display and fully automatic
image analysis acc. to standards
test methods Brinell/Vickers/Rockwell (acc. to standards)
test height 135 - 730 mm
throat depth 400 mm
test stroke 600 mm, table 800 x 600 mm
loads 1 - 250 kgf
fixed test table, motorized test unit
inclu. standard nose cone support dia. 28 mm
drilling 18 mm and plane anvil dia. 235 mm
high pressure filter-ventilator

Universal hardness tester 3rd generation
with high resolution 1/2" camera
LCD-touch screen display and fully automatic
image analysis acc. to standards
test methods Brinell/Vickers/Rockwell (acc. to standards)
test height 135 - 730 mm
throat depth 400 mm
test stroke 600 mm, table 800 x 600 mm
loads 3 - 750 kgf
fixed test table, motorized test unit
inclu. standard nose cone support dia. 28 mm
drilling 18 mm and plane anvil dia. 235 mm
high pressure filter-ventilator

Universal hardness tester 3rd generation
with high resolution 1/2" camera
LCD-touch screen display and fully automatic
image analysis acc. to standards
test methods Brinell/Vickers/Rockwell (acc. to standards)
test height 100 - 700 mm
throat depth 400 mm
test stroke 600 mm, table 800 x 600 mm
loads 20 - 3000 kgf
fixed test table, motorized test unit
inclu. standard nose cone support dia. 27 mm
drilling 15 mm and plane anvil dia. 235 mm
high pressure filter-ventilator

Select your requested accessories! |

Vickers penetrator
with MPA - certificate
length: 28 mm
Ø 6.5 mm
(for >= HV 5)

ecos BASIS / Q-DAS® Ready
Basis software for products N3D/M1/M2/M4/M5/V4C/V5C/VR5C
inclusive report generator,
data cable and software dongle

5-fold measurement turret
45° sloping turret magazine
driven via DC-motor

ATTENTION: test hight reduced for 45 mm!

SPCprocess Link
Additional software adapted individually to customer´s request.
Operates as interface to customer´s predetermined Q-DAS ASCII data transfer format.


VICKERS	Hardness range	BRINELL	Hardness range
-	-	HBW 2.5/31.25	< 60
		HBW 2.5/62.5	< 120
		HBW 2.5/187.5	< 360
		HBW 5/62.5	8-55
		HBW 5/125	16-110
		HBW 5/250	32-220
		HBW 5/750	95-600


VICKERS	Hardness range	BRINELL	Hardness range
HV 100	< 110	HBW 5/750	< 190
		HBW 10/250	5-67
		HBW 10/500	9-130
		HBW 10/1000	20-250
		HBW 10/1500	40-350
		HBW 10/3000	80-660

Ball testing anvil
for ball work pieces Ø 10 - 40 mm

Vickers penetrator
with MPA - certificate
length: 28 mm
Ø 6.5 mm
(for >= HV 0.01)

Plane anvil
bearing area 10 mm dia.

Test block HB 2.5/62.5
Hardness value approx. 100
with MPA certificate

Ball testing anvil
for ball work pieces Ø 20 - 100 mm

Ball testing anvil
for ball work pieces Ø 4 - 10 mm


VICKERS	Hardness range	BRINELL	Hardness range
HV 50	40-600	HBW 2.5/15.62	8-55
HV 100	85-1200	HBW 2.5/31.25	16-110
		HBW 2.5/62.5	32-220
		HBW 2.5/187.5	95-660
		HBW 5/62,5	34-55
		HBW 5/125	68-110
		HBW 5/250	135-220


VICKERS	Hardness range	BRINELL	Hardness range
HV 30	< 225	HBW 2.5/31.25	< 57
HV 50	< 380	HBW 2.5/62.5	< 114
HV 100	25-755	HBW 2.5/187.5	< 341
		HBW 5/62.5	8-70
		HBW 5/125	16-130
		HBW 5/250	32-250
		HBW 5/750	98-660
		HBW 10/250	> 35
		HBW 10/500	> 70
		HBW 10/1000	> 141
		HBW 10/1500	> 210
		HBW 10/3000	> 423

Vickers penetrator
with MPA - certificate
length: 28 mm
Ø 3.8 mm
(for >= HV 5)

Plane anvil
bearing area 22 mm dia.

Standard nose cone
support dia. 28 mm
drilling 18 mm

Test block HB 2.5/62.5
Hardness value approx. 150
with MPA certificate


VICKERS	Hardness range	BRINELL	Hardness range
HV 5	20-440	HBW 1/2.5	8-55
HV 10	40-900	HBW 1/5	16-110
HV 20	80-1760	HBW 1/10	32-250
HV 30	120-2500	HBW 1/30	95-660
HV 50	195-2500
HV 100	390-2500

Nose cone
support dia. 30 mm
drilling: 8 mm
(for lenses M4Z00A, M4Z00B, M4ZL1CG3, M4ZL2CG3 only)


VICKERS	Hardness range	BRINELL	Hardness range
HV 20	< 510	HBW 2.5/31.25	13-130
HV 30	25-765	HBW 2.5/62.5	27-250
HV 50	45-1270	HBW 2.5/187.5	80-660
HV 100	90-2500	HBW 5/62.5	> 30
		HBW 5/125	> 60
		HBW 5/250	> 118
		HBW 5/750	> 354

Plane anvil
supporting area: Ø 90 mm

Test block HB 2.5/62.5
Hardness value approx. 200
with MPA certificate

Plane anvil
supporting area: Ø 10 mm
with PKD-diamond-inset Ø 5 mm

Plane anvil 22
with PKD-inset 5 mm

Plane anvil 90
with PKD-inset 5 mm


VICKERS	Hardness range	BRINELL	Hardness range
HV 2	38-850	HBW 1/2.5	32-55
HV 3	55-1280	HBW 1/5	63-110
HV 5	95-2100	HBW 1/10	126-220
HV 10	190-2500	HBW 1/30	380-660
HV 20	375-2500
HV 30	570-2500

KNOOP	Hardness range
HK 1	65-470


VICKERS	Hardness range	BRINELL	Hardness range
HV 20	70-2035	HBW 2.5/31.25	> 60
HV 30	105-2500	HBW 2.5/62.5	> 120
HV 50	180-2500	HBW 2.5/187.5	> 355
HV 100	> 360

Nose cone
support dia. 10 mm
drilling: 5 mm
(for lenses M4Z00A, M4Z00B, M4ZL1CG3, M4ZL2CG3 only)

Plane anvil
bearing area 235 mm dia.

Test block HB 2.5/187.5
Hardness value approx. 100
with MPA certificate

Colour printer DIN A4 (incl. USB-cable)


VICKERS	Hardness range	BRINELL	Hardness range
HV 1	70-1600	-	-
HV 2	140-2500
HV 3	210-2500
HV 5	350-2500

Nose cone
support dia. 30 mm
drilling: 18 mm
(for 10 mm, 5 mm and 1/2" ball holder exchangeable and for all lenses)

Test block HB 2.5/187.5
Hardness value approx. 150
with MPA certificate


VICKERS	Hardness range	BRINELL	Hardness range
HV 1	250-2500	-	-
HV 2	500-2500

Test block HB 2.5/187.5
Hardness value approx. 200
with MPA certificate

Nose cone measurement turret
nose cone support dia. 30 mm
drilling 19 mm

Test block HB 2.5/187.5
Hardness value approx. 250
with MPA certificate

Nose cone
nose cone support dia. 27 mm
drilling 15 mm

Test block HB 2.5/187.5
Hardness value approx. 300
with MPA certificate

Test block HB 2.5/187.5
Hardness value approx. 400
with MPA certificate

KNOOP penetrator
with MPA - certificate
length: 28 mm
Ø 6.5 mm

raise the test anvil 140 mm

Image- and data export for the hardness tester to a PC
Format: Image as .jpeg, datas as .txt or .csv

(unsuitable for all U-Hardness tester)

Test block HB 5/250
Hardness value approx. 150
with MPA certificate

V-Anvil
for work pieces Ø 4 - 10 mm

ASCII-standard interface for data transfer between host und machine

Test block HB 10/3000
Hardness value approx. 250
with MPA certificate

V-Anvil
for work pieces Ø 8 - 20 mm

Test block HB 10/3000
Hardness value approx. 400
with MPA certificate

V-Anvil
for work pieces Ø 15 - 55 mm

Customised interface for data transfer between host und machine

Test block HB 5/750
Hardness value approx. 200
with MPA certificate

V-Anvil
for work pieces Ø 30 - 220 mm

Test block HB 5/750
Hardness value approx. 250
with MPA certificate

V-Anvil set one-sided
for work pieces Ø 4 - 10 mm

V-Anvil set one-sided
for work pieces Ø 8 - 20 mm

V-Anvil set one-sided
for work pieces Ø 15 - 55 mm

V-Anvil set one-sided
for work pieces Ø 30 - 220 mm

Test block HRA
with MPA certificate,
hardness value approx. 70

V-Anvil set one-sided
supporting width 10 mm
for work pieces Ø 4 - 10 mm

Test block HRB
with MPA certificate,
hardness value approx. 100

Rockwell penetrator
with MPA - certificate
Length: 28 mm
Ø 6.5 mm

V-Anvil
supporting width 12 mm
for work pieces Ø 8 - 20 mm

Test block HRC
with MPA certificate,
hardness value approx. 45

Rockwell penetrator
with MPA - certificate
Length: 28 mm
Ø 3.8 mm

V-Anvil
supporting width 14 mm
for work pieces Ø 15 - 55 mm

Test block HRC
with MPA certificate,
hardness value approx. 55

Ball holder
with MPA - certificate
1/16" mm ball pressed-in
length: 28 mm
Ø 6.5 mm

Test block HRC
with MPA certificate,
hardness value approx. 60

Test block HRC
with MPA certificate,
hardness value approx. 65

Test block HV 1
with MPA certificate,
hardness value approx. 540

Test block HV 10
with MPA certificate,
hardness value approx. 540

Test block HV 30
with MPA certificate,
hardness value approx. 540

Ball holder
with MPA - certificate
1 mm ball pressed-in
length: 28 mm
Ø 6.5 mm

Ball holder
with MPA - certificate
2.5 mm ball pressed-in
length: 28 mm
Ø 6.5 mm

Ball holder
with MPA - certificate
5 mm ball pressed-in
length: 28 mm
Ø 6.5 mm

Ball holder
with MPA - certificate
10 mm ball pressed-in
length: 28 mm
Ø 12 mm

Ball holder
with MPA - certificate
1 mm ball exchangeable
length: 28 mm
Ø 7 mm

Ball holder
with MPA - certificate
2,5 mm ball exchangeable
length: 28 mm
Ø 7 mm

Ball holder
with MPA - certificate
5 mm ball exchangeable
length: 28 mm
Ø 10,5 mm

Ball holder
with MPA - certificate
10 mm ball exchangeable
length: 28 mm
Ø 14 mm

6 pcs.

one-time necessary for M4Z00A/B/C/D
(not with turret)

Model name

Test loads

Peculiarities

Test anvil

Size

Standard support

Drive (z-axis)

Traverse path cross slide

Nose cone

Area of support

Drilling

Measurement turret

Drive test unit

Work piece size

Test height

Throat depth

Max. work piece weight

Camera, Lens, Lighting

Camera resolution

Halogen lamp

LED lighting

Field of view general image camera

Software

Dimensions

Display

Basic machine (whd)

Machine base

Weight basic machine

Electric connector

Power supply

Frequency

Power consumption

Main fuse 220V

Main fuse 110V

Terms

Room temperature

Relative humidity

Safety class

V4C 250 G3

9,8 - 2450 N
1 - 250 kgf

vertical moveable test unit

800 x 600

Ø 25

28 mm

18 mm

DC motor

135 - 730 mm

400 mm

3000 kg

1024 x 1280 px

0-12 mA

ecos compact

8,4"

800 x 2060 x 1350

1100 kg

230~1/N/PE
110~1/N/PE

50/60 Hz

max. 600 W

2,5 A/T

5 A/T

5 - 40 °C

max. 90 %

IP20

V4C 750 G3

29 - 7350 N
3 - 750 kgf

vertical moveable test unit

800 x 600

Ø 25

28 mm

18 mm

DC motor

135 - 730 mm

400 mm

3000 kg

1024 x 1280 px

0-12 mA

8,4"

800 x 2060 x 1350

1100 kg

230~1/N/PE
110~1/N/PE

50/60 Hz

max. 600 W

2,5 A/T

5 A/T

5 - 40 °C

max. 90 %

IP20

V5C 300 G3

196 - 29430 N
20 - 3000 kgf

vertical moveable test unit

800 x 600

Ø 25

28 mm

18 mm

DC motor

100 - 700 mm

400 mm

3000 kg

1024 x 1280 px

0-12 mA

ecos compact

8,4"

800 x 2060 x 1350

1100 kg

230~1/N/PE
110~1/N/PE

50/60 Hz

max. 600 W

2,5 A/T

5 A/T

5 - 40 °C

max. 90 %

IP20

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V4 / V5 G3

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