M5C G3 :: Fully automatic image analysis

Universal hardness testing machine for Brinell, Vickers and Rockwell

Test loads:
196 - 29430 N (20 - 3000 kgf)
Fully automatic test cycle with HB and HV measurements for an uninfluenced image analysis according to standards
Adjustment of test method, tolerance limits and test cycle input via LCD touch-screen display

Extensive data management & reporting

Complex data management with efficient import and export functions
Statistics, histograms and hardness progression graphics can be created

Details

Achievements

Accessories

Technical data

Applications

Gas nitrated collet

Testing of a gas nitrated collet
Test method HRA
Component support via suitable v-prism for exact testing at the highest point of the collet
Over 40 mm diameter correction can be disregarded

Rail hardness testing

Testing of surface hardness HBW 10/3000 and HRC on rail segment
Test points in the head area of the rail
Multiple samples on different test points patterns

HBW 10/3000 surface hardness determination

Testing of surface hardness in HBW 10/3000
Load factor HB 30
Preparation of surface via portable grinder
Gearwheel segment tested at the collar
Conversion of results in N/mm² according to DIN EN ISO 18265

HBW 10/1000 testing of light alloy rims

Testing of light alloy rims
Test method HBW 10/1000 corresponds to load factor HBW 10
Manual feeding of rims
Fully automatic image analysis

Operation & function

LCD touch-screen display on the front side for measurement value display HR, HV, HB
Adjustment of test method, tolerance limits and test cycle input via LCD touch-screen display.
Additional cycle start key for measurement cycle on the front panel
Fully automatic test cycle with HB, HV and HK measurements for an uninfluenced image analysis according to standards
Fully automatic test cycle with HR measurements
Manual image analysis of HB, HV and HK impressions
Zoom function for the exact measurement at manual image analysis
Conversion of measurement results according to EN ISO 18265 (DIN 50150)
2nd test of impressions possible
Compatible with software platform ecos
Operator groups with different rights selectable
Freely switchable language (GE, EN, FR, IT, SP)

Data management & reporting

Interfaces for data forwarding to PC or network:

- 2x USB 2.0
- 1x serial RS232
- 1x RJ45 100 MBit (Ethernet)
Complex data management with efficient import and export functions
Protocol printout without additional PC (direct connection of USB-printer)
Statistics, histograms and hardness progression graphics can be created
Connection of external peripheral devices (mouse, keyboard…)

Optical measurement system

High resolution ½“ camera
Automatic focussing of test impressions
Automatic brightness adjustment for automatic image analysis
Manual brightness adjustment of LED lighting via live image controller

Measurement and control electronics

Test load application via closed loop by means of force transducer, DC motor, measurement and control electronics as well as software with fully automatic test run

Achievement

Test anvil adjustment via hand wheel or DC-motor
5-fold measurement turret for high loads up to 3000 kgf
(more information...)

Possible test methods with turret:

Brinell HBW 5/62.5 up to HBW 10/3000
(see graph „hardness range of Brinell-test procedures“)
Usual application 180 - 250 HBW (annealed)
resp. 240 - 430 HBW (tempered) can be covered
All Rockwell methods as M5C G3
HVT from 196 – 981 N (HVD 20 – HVD 100)
HBD also possible with ball holders 2.5 / 5 / 10 mm

Machine base & basic accessories

Machine base in grey iron in stable and ergonomic design
Finish: pearl powder RAL 1013 (other paint finishes upon request)
Test anvil
Nose cone
Box for accessories with basic tools
Works certificate
Instruction manual (GE, EN, FR, IT, SP)

Available test methods

Brinell

EN ISO 6506, ASTM E-10

Test loads

25 / 30 / 31,25 / 62,5 / 100 / 125 / 187,5 / 250 / 500 / 750 / 1000 / 1500 / 3000

Vickers

EN ISO 6507, ASTM E-92

Test loads

20 / 30 / 50 / 100

Rockwell

EN ISO 6508, ASTM E-18

Test loads

30 / 45 / 60 / 100 / 150

Test methods

HRA, HRB, HRC, HRD, HRE, HRF, HRG, HRH, HRK, HRL, HRM, HRP, HRR, HRS, HRV, HR30-N, HR45-N, HR30-T, HR45-T, HR 30-W, HR 45-W, HR 30-X, HR 45-X, HR 30-Y, HR 45-Y

Available test methods not according to standards: HVD, HBD

Universal hardness tester 3rd generation
with high resolution 1/2" camera
LCD-touch screen display and fully automatic
image analysis acc. to standards
test methods Brinell/Vickers/Rockwell (acc. to standards)
test height 0 - 415 mm
loads 20 - 3000 kgf
manually adjustable anvil
inclu. standard nose cone support dia. 27 mm
drilling 15 mm and plane anvil 90 mm

Universal hardness tester 3rd generation
with high resolution 1/2" camera
LCD-touch screen display and fully automatic
image analysis acc. to standards
test methods Brinell/Vickers/Rockwell (acc. to standards)
test height 0 - 500 mm
loads 20 - 3000 kgf
adjustable anvil, step motor-driven
inclu. standard nose cone support dia. 27 mm, drilling 15 mm
plane anvil 280x390 mm und plane anvil Ø 90 mm

Select your requested accessories! |

Vickers penetrator
with MPA - certificate
length: 28 mm
Ø 6.5 mm
(for >= HV 5)

ecos BASIS / Q-DAS® Ready
Basis software for products N3D/M1/M2/M4/M5/V4C/V5C/VR5C
inclusive report generator,
data cable and software dongle

5-fold measurement turret for M5C-machines
inclusive integrated 23x lens
45° sloping turret magazine
driven via DC-motor
nose con support dia. 30 mm, drilling 19 mm

ATTENTION: test hight reduced for 45 mm,
limited test methods!
(more information to the possible test methods »)

SPCprocess Link
Additional software adapted individually to customer´s request.
Operates as interface to customer´s predetermined Q-DAS ASCII data transfer format.


VICKERS	Hardness range	BRINELL	Hardness range
HV 100	< 110	HBW 5/750	< 190
		HBW 10/250	5-67
		HBW 10/500	9-130
		HBW 10/1000	20-250
		HBW 10/1500	40-350
		HBW 10/3000	80-660

Ball testing anvil
for ball work pieces Ø 10 - 40 mm

Plane anvil
bearing area 10 mm dia.

Test block HB 2.5/62.5
Hardness value approx. 100
with MPA certificate

Ball testing anvil
for ball work pieces Ø 20 - 100 mm

Ball testing anvil
for ball work pieces Ø 4 - 10 mm


VICKERS	Hardness range	BRINELL	Hardness range
HV 30	< 225	HBW 2.5/31.25	< 57
HV 50	< 380	HBW 2.5/62.5	< 114
HV 100	25-755	HBW 2.5/187.5	< 341
		HBW 5/62.5	8-70
		HBW 5/125	16-130
		HBW 5/250	32-250
		HBW 5/750	98-660
		HBW 10/250	> 35
		HBW 10/500	> 70
		HBW 10/1000	> 141
		HBW 10/1500	> 210
		HBW 10/3000	> 423

Vickers penetrator
with MPA - certificate
length: 28 mm
Ø 3.8 mm
(for >= HV 5)

Plane anvil
bearing area 22 mm dia.

Test block HB 2.5/62.5
Hardness value approx. 150
with MPA certificate


VICKERS	Hardness range	BRINELL	Hardness range
HV 20	< 510	HBW 2.5/31.25	13-130
HV 30	25-765	HBW 2.5/62.5	27-250
HV 50	45-1270	HBW 2.5/187.5	80-660
HV 100	90-2500	HBW 5/62.5	> 30
		HBW 5/125	> 60
		HBW 5/250	> 118
		HBW 5/750	> 354

Plane anvil
supporting area: Ø 90 mm

Test block HB 2.5/62.5
Hardness value approx. 200
with MPA certificate

Plane anvil
supporting area: Ø 10 mm
with PKD-diamond-inset Ø 5 mm

Plane anvil 22
with PKD-inset 5 mm

Plane anvil 90
with PKD-inset 5 mm


VICKERS	Hardness range	BRINELL	Hardness range
HV 20	70-2035	HBW 2.5/31.25	> 60
HV 30	105-2500	HBW 2.5/62.5	> 120
HV 50	180-2500	HBW 2.5/187.5	> 355
HV 100	> 360

Plane anvil
bearing area 235 mm dia.

Test block HB 2.5/187.5
Hardness value approx. 100
with MPA certificate

Colour printer DIN A4 (incl. USB-cable)

Test block HB 2.5/187.5
Hardness value approx. 150
with MPA certificate

Test block HB 2.5/187.5
Hardness value approx. 200
with MPA certificate

Test block HB 2.5/187.5
Hardness value approx. 250
with MPA certificate

Nose cone
nose cone support dia. 27 mm
drilling 15 mm

Test block HB 2.5/187.5
Hardness value approx. 300
with MPA certificate

Test block HB 2.5/187.5
Hardness value approx. 400
with MPA certificate

Image- and data export for the hardness tester to a PC
Format: Image as .jpeg, datas as .txt or .csv

(unsuitable for all U-Hardness tester)

Test block HB 5/250
Hardness value approx. 150
with MPA certificate

V-Anvil
for work pieces Ø 4 - 10 mm

ASCII-standard interface for data transfer between host und machine

Test block HB 10/3000
Hardness value approx. 250
with MPA certificate

V-Anvil
for work pieces Ø 8 - 20 mm

Test block HB 10/3000
Hardness value approx. 400
with MPA certificate

V-Anvil
for work pieces Ø 15 - 55 mm

Customised interface for data transfer between host und machine

Test block HB 5/750
Hardness value approx. 200
with MPA certificate

V-Anvil
for work pieces Ø 30 - 220 mm

Test block HB 5/750
Hardness value approx. 250
with MPA certificate

V-Anvil set one-sided
for work pieces Ø 4 - 10 mm

V-Anvil set one-sided
for work pieces Ø 8 - 20 mm

V-Anvil set one-sided
for work pieces Ø 15 - 55 mm

V-Anvil set one-sided
for work pieces Ø 30 - 220 mm

Test block HRA
with MPA certificate,
hardness value approx. 70

V-Anvil set one-sided
supporting width 10 mm
for work pieces Ø 4 - 10 mm

Test block HRB
with MPA certificate,
hardness value approx. 100

Rockwell penetrator
with MPA - certificate
Length: 28 mm
Ø 6.5 mm

V-Anvil
supporting width 12 mm
for work pieces Ø 8 - 20 mm

Test block HRC
with MPA certificate,
hardness value approx. 45

Rockwell penetrator
with MPA - certificate
Length: 28 mm
Ø 3.8 mm

V-Anvil
supporting width 14 mm
for work pieces Ø 15 - 55 mm

Test block HRC
with MPA certificate,
hardness value approx. 55

Ball holder
with MPA - certificate
1/16" mm ball pressed-in
length: 28 mm
Ø 6.5 mm

Test block HRC
with MPA certificate,
hardness value approx. 60

Test block HRC
with MPA certificate,
hardness value approx. 65

Test block HV 30
with MPA certificate,
hardness value approx. 540

Ball holder
with MPA - certificate
1 mm ball pressed-in
length: 28 mm
Ø 6.5 mm

Ball holder
with MPA - certificate
2.5 mm ball pressed-in
length: 28 mm
Ø 6.5 mm

Ball holder
with MPA - certificate
5 mm ball pressed-in
length: 28 mm
Ø 6.5 mm

Ball holder
with MPA - certificate
10 mm ball pressed-in
length: 28 mm
Ø 12 mm

Ball holder
with MPA - certificate
1 mm ball exchangeable
length: 28 mm
Ø 7 mm

Ball holder
with MPA - certificate
2,5 mm ball exchangeable
length: 28 mm
Ø 7 mm

Ball holder
with MPA - certificate
5 mm ball exchangeable
length: 28 mm
Ø 10,5 mm

Ball holder
with MPA - certificate
10 mm ball exchangeable
length: 28 mm
Ø 14 mm

6 pcs.

Model name

Test loads

Peculiarities

Test anvil

Size

Standard support

Drive (z-axis)

Traverse path cross slide

Nose cone

Area of support

Drilling

Measurement turret

Drive test unit

Work piece size

Test height

Throat depth

Max. work piece weight

Camera, Lens, Lighting

Camera resolution

Halogen lamp

LED lighting

Field of view general image camera

Software

Dimensions

Display

Basic machine (wxhxd)

Machine base

Weight basic machine

Electric connector

Power supply

Frequency

Power consumption

Main fuse 220V

Main fuse 110V

Terms

Room temperature

Relative humidity

Safety class

M5C 030 G3

196 - 29430 N
20 - 3000 kgf

fully automatic image analysis

395 x 600 mm

Ø 25

27 mm

15 mm

415 mm

280 mm

200 kg

1024 x 1280 px

0-12 mA

ecos compact

8,4"

670 x 1770 x 1120

850 kg

230~1/N/PE
110~1/N/PE

50/60 Hz

max. 600 W

2,5 A/T

5 A/T

5 - 40 °C

max. 90 %

IP20

M5C 300 G3

196 - 29430 N
20 - 3000 kgf

fully automatic image analysis

395 x 600 mm

Ø 25

DC motor

27 mm

15 mm

500 mm

280 mm

150 kg

1024 x 1280 px

0-12 mA

ecos compact

8,4"

670 x 1770 x 1120

850 kg

230~1/N/PE
110~1/N/PE

50/60 Hz

max. 600 W

2,5 A/T

5 A/T

5 - 40 °C

max. 90 %

IP20

Products

M5C G3

Extranet

Offer

Brochures