M4U G3 :: Image analysis via incremental ruler

Universal hardness testing machine for Brinell, Vickers, Rockwell, Knoop and Plastic testing

Test loads:
Type 025/250: 9.8 - 2450 N (1 - 250 kgf)
Type 075/750: 29 - 7350 N (3 - 750 kgf)
The test impression is measured via mat screen and incremental-ruler with double pointer (moveable in 3 axis)
Adjustment of test method, tolerance limits and test cycle input via LCD touch-screen display

Extensive data management & reporting

Complex data management with efficient import and export functions
Statistics, histograms and hardness progression graphics can be created

Details

Achievements

Accessories

Technical data

Applications

Cylindrical work pieces

Cylindrical work pieces can be easily clamped and tested using the optional prism-anvils.
The hardness value is converted correspondingly by means of integrated diameter correction.

Piston spot tests

In this example a fully automatic evaluation in HBW 2.5/62.5 takes place.
The turret facilitates changeover to standardized Rockwell or Vickers testing within seconds.

Inaccessible areas

Hardness tests can take place without clamping.
As seen here a Vickers test can be executed on the set toothed segment without the nose cone.

Hardness testing on a cast part

Touch screen hardness tester of 3^rd generation
Test load application via closed loop in Brinell on the cast part
Automatic focus with following image analysis
Conversion from the test results acc. EN ISO 18265

(PDF) Application example from the company "Alutec"

Operation & function

LCD touch-screen display on the front side for measurement value display HR, HV, HB, HK
Adjustment of test method, tolerance limits and test cycle input via LCD touch-screen display
Automatic running test cycle inclusive swivelling-in of lens
Fully automatic test cycle with HR measurements
The test impression is measured via mat screen and incremental-ruler with double pointer (moveable in 3 axis)
Conversion of measurement results according to EN ISO 18265 (DIN 50150)
Compatible with software platform ecos
Operator groups with different rights selectable
Freely switchable language (GE, EN, FR, IT, SP)

Data management & reporting

Interfaces for data forwarding to PC or network:

- 2x USB 2.0
- 1x serial RS232
- 1x RJ45 100 MBit (Ethernet)
Complex data management with efficient import and export functions
Protocol printout without additional PC (direct connection of USB-printer)
Statistics, histograms and hardness progression graphics can be created
Connection of external peripheral devices (mouse, keyboard…)

Optical measurement system

Automatic focussing of test impressions
Illumination via halogen lamp
Mat screen for the display of the test impression

Measurement and control electronics

Test load application via closed loop by means of force transducer, DC motor, measurement and control electronics as well as software with fully automatic test run.

Model types

Test anvil adjustment via hand wheel or DC-motor
5-fold measurement turret or motoric driven swivelling body for penetrator and lenses

Machine base & basic accessories

Machine base in grey iron in stable and ergonomic design
Finish: pearl powder RAL 1013 (other paint finishes upon request)
Test anvil
Nose cone
Box for accessories with basic tools
Works certificate

Available test methods
(take care on test load version)

Brinell

EN ISO 6506, ASTM E-10

Test loads

1 / 2.5 / 5 / 6.25 / 10 / 15.62 / 25 / 30 / 31.25 / 62.5 / 100 / 125 / 187.5 / 250 / 500 / 750

Vickers

EN ISO 6507, ASTM E-92

Test loads

1 / 2 / 3 / 5 / 10 / 20 / 30 / 50 / 100

Rockwell

EN ISO 6508, ASTM E-18

Test loads

15 / 30 / 45 / 60 / 100 / 150

Test method

HRA, HRB, HRC, HRD, HRE, HRF, HRG, HRH, HRK, HRL, HRM, HRP, HRR, HRS, HRV, HR15-N, HR30-N, HR45-N, HR15-T, HR30-T, HR45-T, HR 15-W, HR 30-W, HR 45-W, HR 15-X, HR 30-X, HR 45-X, HR 15-Y, HR 30-Y, HR 45-Y

Knoop

ISO 4545 (HK 1), ASTM E-384

Test load

Plastic testing

(Ball impression hardness) EN ISO 2039-1 (DIN 53456)

Prüfkraftstufen [N]

49 / 132 / 358 / 961

Available test methods not according to standards: HVD, HBD

Universal hardness tester 3rd generation
with mat screen for manual image analysis
LCD-touch screen display
test methods Brinell/Vickers/Rockwell (acc. to standards)
test height 0 - 260 mm
loads 1 - 250 kgf
manually adjustable anvil
inclu. standard nose cone support dia. 28 mm
drilling 18 mm and plane anvil 90 mm

Universal hardness tester 3rd generation
with mat screen for manual image analysis
LCD-touch screen display
test methods Brinell/Vickers/Rockwell (acc. to standards)
test height 0 - 260 mm
loads 3 - 750 kgf
manually adjustable anvil
incl. standard nose cone support dia. 28 mm
drilling 18 mm and plane anvil 90 mm

Universal hardness tester 3rd generation
inclu. 5-pos. measurement turret and nose cone M4Z610
nose cone support dia. 30 mm, drilling 19 mm
with mat screen for manual image analysis
LCD-touch screen display
test methods Brinell/Vickers/Rockwell (acc. to standard)
test height 0 - 215 mm
loads 3 - 750 kgf
manually adjustable anvil
inclu. plane anvil 90 mm

Universal hardness tester 3rd generation
with mat screen for manual image analysis
LCD-touch screen display
test methods Brinell/Vickers/Rockwell (acc. to standards)
test height 0 - 305 mm
loads 1 - 250 kgf
adjustable anvil, motor-driven
inclu. standard nose cone support dia. 28 mm, drilling 18 mm
supporting table 280x390 mm und plane anvil Ø 90 mm

Universal hardness tester 3rd generation
with mat scren for manual image analysis
LCD-touch screen display
test methods Brinell/Vickers/Rockwell (acc. to standards)
test height 0 - 305 mm
loads 3 - 750 kgf
adjustable anvil, motor-driven
inclu. standard nose cone support dia. 28 mm, drilling 18 mm
supporting table 280x390 mm und plane anvil Ø 90 mm

Universal hardness tester 3rd generation
inclu. 5-pos. measurement turret and nose cone M4Z610
nose cone support dia. 30 mm, drilling 19 mm
with mat screen for manual image analysis
LCD-touch screen display
test methods Brinell/Vickers/Rockwell (acc. to standards)
test height 0 - 260 mm
loads 3 - 750 kgf
adjustable anvil, motor-driven
supporting table 280x390 mm und plane anvil Ø 90 mm

Select your requested accessories! |

Vickers penetrator
with MPA - certificate
length: 28 mm
Ø 6.5 mm
(for >= HV 5)

Anvil support 220 x 100 mm
Cross slide 120 x 80 mm (XY)
manual adjustment via hand wheel
digital counting device with scale 0,001 mm
positionindication on X- and Y-axis
supporting flange acc. to standards, bolt 25 mm
max. anvil charge 500 kp (centric)
for M4-machines
absolut/relativ coortinate reading
display in "mm" or "inch"

ecos BASIS / Q-DAS® Ready
Basis software for products N3D/M1/M2/M4/M5/V4C/V5C/VR5C
inclusive report generator,
data cable and software dongle

SPCprocess Link
Additional software adapted individually to customer´s request.
Operates as interface to customer´s predetermined Q-DAS ASCII data transfer format.


VICKERS	Hardness range	BRINELL	Hardness range
HV 30	< 265	HBW 2.5/15.62	< 35
HV 50	< 440	HBW 2.5/31.25	< 65
HV 100	30-900	HBW 2.5/62.5	< 135
		HBW 2.5/187.5	< 400
		HBW 5/62.5	9-70
		HBW 5/125	19-130
		HBW 5/250	38-250
		HBW 10/250	> 40
		HBW 5/750	95-660
		HBW 10/500	> 70


VICKERS	Hardness range	BRINELL	Hardness range
HV 30	< 220	HBW 2.5/15.62	8-55
HV 50	< 380	HBW 2.5/31.25	16-109
HV 100	40-750	HBW 2.5/62.5	32-218
		HBW 2.5/187.5	95-650
		HBW 5/62.5	16-55
		HBW 5/125	> 31
		HBW 5/250	> 60
		HBW 5/750	190-660

Ball testing anvil
for ball work pieces Ø 10 - 40 mm

Vickers penetrator
with MPA - certificate
length: 28 mm
Ø 6.5 mm
(for >= HV 0.01)

Plane anvil
bearing area 10 mm dia.

h = 705 mm
b = 750 mm
d = 700 mm
weight = 85 kg

(for standing operator)

Dimensions:
approx. 400 x 850 x 1150 mm

Test block HB 2.5/62.5
Hardness value approx. 100
with MPA certificate

Ball testing anvil
for ball work pieces Ø 20 - 100 mm

Ball testing anvil
for ball work pieces Ø 4 - 10 mm


VICKERS	Hardness range	BRINELL	Hardness range
HV 10	< 475	HBW 1/2.5	< 30
HV 20	35-950	HBW 1/5	< 56
HV 30	50-1400	HBW 1/10	< 115
HV 50	85-2350	HBW 1/30	< 340
HV 100	165-2500	HBW 2.5/15.62	13-70
		HBW 2.5/31.25	25-130
		HBW 2.5/62.5	53-250
		HBW 2.5/187.5	160-660


VICKERS	Hardness range	BRINELL	Hardness range
HV 10	< 380	HBW 1/5	16-109
HV 20	35-760	HBW 1/10	32-218
HV 30	55-760	HBW 1/30	95-660
HV 50	90-1900	HBW 2.5/15.62	18-55
HV 100	180-2500	HBW 2.5/31.25	35-109
		HBW 2.5/62.5	70-220
		HBW 2.5/187.5	210-660

Vickers penetrator
with MPA - certificate
length: 28 mm
Ø 3.8 mm
(for >= HV 5)

Plane anvil
bearing area 22 mm dia.

Standard nose cone
support dia. 28 mm
drilling 18 mm

h = 465 mm
b = 750 mm
d = 700 mm

(for sitting operator)

Test block HB 2.5/62.5
Hardness value approx. 150
with MPA certificate

Nose cone
support dia. 30 mm
drilling: 8 mm
(for lenses M4Z00A, M4Z00B, M4ZL1CG3, M4ZL2CG3 only)


VICKERS	Hardness range	BRINELL	Hardness range
HV 2	< 380	HBW 1/2.5	8-70
HV 3	< 570	HBW 1/5	15-130
HV 5	35-950	HBW 1/10	32-250
HV 10	65-1900	HBW 1/30	96-660
HV 20	135-2500
HV 30	200-2500
HV 50	330-2500


VICKERS	Hardness range	BRINELL	Hardness range
HV 3	< 450	HBW 1/5	25-109
HV 5	40-700	HBW 1/10	48-220
HV 10	75-1420	HBW 1/30	140-660
HV 20	150-1900
HV 30	220-2500
HV 50	360-2500

Plane anvil
supporting area: Ø 90 mm

Test block HB 2.5/62.5
Hardness value approx. 200
with MPA certificate

Plane anvil
supporting area: Ø 10 mm
with PKD-diamond-inset Ø 5 mm

Plane anvil 22
with PKD-inset 5 mm

Plane anvil 90
with PKD-inset 5 mm


VICKERS	Hardness range	BRINELL	Hardness range
HV 1	30-800	-	-
HV 2	60-1600
HV 3	85-2400
HV 5	140-2500
HV 10	> 280
HV 20	> 560


VICKERS	Hardness range	BRINELL	Hardness range
HV 3	80-1500	-	-
HV 5	130-2500
HV 10	> 260
HV 20	> 520

Nose cone
support dia. 10 mm
drilling: 5 mm
(for lenses M4Z00A, M4Z00B, M4ZL1CG3, M4ZL2CG3 only)

Plane anvil
bearing area 235 mm dia.

Test block HB 2.5/187.5
Hardness value approx. 100
with MPA certificate

Colour printer DIN A4 (incl. USB-cable)


VICKERS	Hardness range	BRINELL	Hardness range
HV 1	110-2500	-	-
HV 2	> 230
HV 3	> 440
HV 5	> 560


VICKERS	Hardness range	BRINELL	Hardness range
-	-	HBW 2.5/15.62	< 30
		HBW 2.5/31.25	< 60
		HBW 2.5/62.5	< 120
		HBW 2.5/187.5	< 360
		HBW 5/62.5	8-55
		HBW 5/125	16-109
		HBW 5/250	32-218
		HBW 10/250	> 32
		HBW 5/750	95-660
		HBW 10/500	> 65

Nose cone
support dia. 30 mm
drilling: 18 mm
(for 10 mm, 5 mm and 1/2" ball holder exchangeable and for all lenses)

Plane anvil
for M4C, M4U, M4R, M4R CHD with motor driven test anvil
support.area. 390 x 600 mm

Test block HB 2.5/187.5
Hardness value approx. 150
with MPA certificate


VICKERS	Hardness range	BRINELL	Hardness range
-	-	HBW 5/62.5	< 35
		HBW 5/125	< 70
		HBW 5/250	< 140
		HBW 10/250	10-70
		HBW 5/750	< 410
		HBW 10/500	20-130

Plane anvil
for M4C, M4U, M4R, M4R CHD with handwheel
supporting area: 390 x 600 mm

ATTENTION: reduces throat depth of machine for 10 mm

Test block HB 2.5/187.5
Hardness value approx. 200
with MPA certificate

Nose cone measurement turret
nose cone support dia. 30 mm
drilling 19 mm

Test block HB 2.5/187.5
Hardness value approx. 250
with MPA certificate

Test block HB 2.5/187.5
Hardness value approx. 300
with MPA certificate

Test block HB 2.5/187.5
Hardness value approx. 400
with MPA certificate

KNOOP penetrator
with MPA - certificate
length: 28 mm
Ø 6.5 mm

Test block HB 5/250
Hardness value approx. 150
with MPA certificate

V-Anvil
for work pieces Ø 4 - 10 mm

ASCII-standard interface for data transfer between host und machine

V-Anvil
for work pieces Ø 8 - 20 mm

V-Anvil
for work pieces Ø 15 - 55 mm

Customised interface for data transfer between host und machine

Test block HB 5/750
Hardness value approx. 200
with MPA certificate

V-Anvil
for work pieces Ø 30 - 220 mm

Test block HB 5/750
Hardness value approx. 250
with MPA certificate

V-Anvil set one-sided
for work pieces Ø 4 - 10 mm

V-Anvil set one-sided
for work pieces Ø 8 - 20 mm

V-Anvil set one-sided
for work pieces Ø 15 - 55 mm

V-Anvil set one-sided
for work pieces Ø 30 - 220 mm

Test block HRA
with MPA certificate,
hardness value approx. 70

V-Anvil set one-sided
supporting width 10 mm
for work pieces Ø 4 - 10 mm

Test block HRB
with MPA certificate,
hardness value approx. 100

Rockwell penetrator
with MPA - certificate
Length: 28 mm
Ø 6.5 mm

V-Anvil
supporting width 12 mm
for work pieces Ø 8 - 20 mm

Test block HRC
with MPA certificate,
hardness value approx. 45

Rockwell penetrator
with MPA - certificate
Length: 28 mm
Ø 3.8 mm

V-Anvil
supporting width 14 mm
for work pieces Ø 15 - 55 mm

Test block HRC
with MPA certificate,
hardness value approx. 55

Ball holder
with MPA - certificate
1/16" mm ball pressed-in
length: 28 mm
Ø 6.5 mm

Test block HRC
with MPA certificate,
hardness value approx. 60

Test block HRC
with MPA certificate,
hardness value approx. 65

Test block HV 1
with MPA certificate,
hardness value approx. 540

Test block HV 10
with MPA certificate,
hardness value approx. 540

Test block HV 30
with MPA certificate,
hardness value approx. 540

Ball holder
with MPA - certificate
1 mm ball pressed-in
length: 28 mm
Ø 6.5 mm

Ball holder
with MPA - certificate
2.5 mm ball pressed-in
length: 28 mm
Ø 6.5 mm

Ball holder
with MPA - certificate
5 mm ball pressed-in
length: 28 mm
Ø 6.5 mm

Ball holder
with MPA - certificate
10 mm ball pressed-in
length: 28 mm
Ø 12 mm

Ball holder
with MPA - certificate
1 mm ball exchangeable
length: 28 mm
Ø 7 mm

Ball holder
with MPA - certificate
2,5 mm ball exchangeable
length: 28 mm
Ø 7 mm

Ball holder
with MPA - certificate
5 mm ball exchangeable
length: 28 mm
Ø 10,5 mm

Ball holder
with MPA - certificate
10 mm ball exchangeable
length: 28 mm
Ø 14 mm

6 pcs.

for high enlargements
necesary for lenes M4Z00D/C

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Model name

Test loads

Peculiarities

Test anvil

Size

Standard support

Drive (z-axis)

Traverse path cross slide

Nose cone

Area of support

Drilling

Measurement turret

Drive test unit

Work piece size

Test height

Throat depth

Max. work piece weight

Camera, Lens, Lighting

Camera resolution

Halogen lamp

LED lighting

Field of view general image camera

Software

Dimensions

Display

Basic machine (whd)

Machine base

Weight basic machine

Electric connector

Power supply

Frequency

Power consumption

Main fuse 220V

Main fuse 110V

Terms

Room temperature

Relative humidity

Safety class

M4U 025 G3

9,8 - 2450 N
1 - 250 kgf

image analysis via incremental ruler

Ø 90

Ø 25

hand-wheel

28 mm

18 mm

260 mm

200 mm

50 kg

24 V / 20 W

6,2"

250 x 1055 x 750

750 x 700 x 700

160 kg

230~1/N/PE
110~1/N/PE

50/60 Hz

max. 600 W

2,5 A/T

5 A/T

5 - 40 °C

max. 90 %

IP20

M4U 075 G3

29 - 7350 N
3 - 750 kgf

image analysis via incremental ruler

Ø 90

Ø 25

hand wheel

28 mm

18 mm

260 mm

200 mm

50 kg

24 V / 20 W

ecos compact

6,2"

250 x 1055 x 750

750 x 700 x 700

160 kg

230~1/N/PE
110~1/N/PE

50/60 Hz

max. 600 W

2,5 A/T

5 A/T

5 - 40 °C

max. 90 %

IP20

M4U 075 G3 R

29 - 7350 N
3 - 750 kgf

image analysis via incremental ruler

Ø 90

Ø 25

hand wheel

30 mm

19 mm

-5-fold

215 mm

200 mm

50 kg

24 V / 20 W

ecos compact

6,2"

250 x 1055 x 750

750 x 700 x 700

160 kg

230~1/N/PE
110~1/N/PE

50/60 Hz

max. 600 W

2,5 A/T

5 A/T

5 - 40 °C

max. 90 %

IP20

M4U 250 G3

9,8 - 2450 N
1 - 250 kgf

image analysis via incremental ruler

280 x 390 mm

Ø 25

DC motor

28 mm

18 mm

305 mm

190 mm

50 kg

24 V / 20 W

ecos compact

6,2"

280 x 1055 x 750

750 x 700 x 700

160 kg

230~1/N/PE
110~1/N/PE

50/60 Hz

max. 600 W

2,5 A/T

5 A/T

5 - 40 °C

max. 90 %

IP20

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M4U G3

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