M4R (CHD) :: Hardness testing machine for CHD progression

Rockwell Hardness testing machine for the measuring of case hardening depth CHD, surface hardness and case hardness profile
(EMCO-TEST special procedure not acc. to standards)

Test loads:
29 - 7350 N (3 - 750 kgf)
The CHD (Eht) testing between 0.2 to 1.6 mm is completed in approximately 1 minute
Testing possible directly on the work piece surface
The workpiece has not to be destroyed anymore, the cost-intensive and time-consuming preparation of primed cut samples drops!

Extensive data management & reporting

Export tool with freely defineable arrays to export values into other applications

Details

Achievements

Accessories

Technical data

Applications

CHD depthmeasurement on a pinion

The M4 CHD system is a testing instrument designed to support the traditional laboratory testing
It is possible to determine the CHD value by means of a special developed measurement by EMCO-TEST within 1 minute
The system works with stored material curves that can be assigned to the corresponding measurement row
Output of surface hardness (HRC or HV), case hardness depth (0,2 - 1,6 mm) and surface decarburation of the first 300 µ

(PDF) Application example of the company "ZF"

Function & Basic Equipment

Operation and function takes place via PC and software platform ecos
(machine can be used as Rockwell tester without ecos; LC-display on the front side, for measurement value indication HR, HVT, HBT)
ecos is modular and extensible for special applications by activating of assembly modules
Adjustment of test method, tolerance limits and test cycle input via touch screen.
Fully automatic test cycle at HR, HVT, HBT measurements

Software- & Hardwaremodules

Software ecos 000-4 Basis

Operator groups with different rights freely definable and selectable
Deposit of test specification as test method, tolerance limits, test cycle, work piece data etc.
Deposit of multiple progressions and different measurement rows
Flexible data management and archiving
Conversion of measurement results
Search engine for quick sample finding
Application of measurement value databases, statistical evaluations and measurement value
Protocol generator for the creation of test reports
Export tool with freely defineable arrays to export values into other applications
Freely switchable language selection (GE, EN, FR, IT, SP)

Software ecos 020 CHD-R

Surface hardness , case hardening thickness CHD (0.2 up to 1.6 mm) and skin hardness progression (0 - 0.3 mm from work piece edge) are possible without destroying the work piece within one minute

Data management & reporting

Serielle Schnittstelle RS232 zur Datenweitergabe zu PC
Statistik, Histogramme und Härteverlaufsgrafiken können mittels Software ecos erstellt werden
Mittelwert, max. Wert, min. WErt, Spannweite, Standardabweichung, über graphikfähiges LC-Display mit Hintergrundbeleuchtung abrufbar

Measurement & control electronics

Test load application via closed loop by means of force transducer, DC motor, measurement and control electronics as well as software with fully automatic test run

Machine base & basic accessories

Machine base in grey iron in stable and ergonomic design
Finish: pearl powder RAL 1013 (other paint finishes upon request)
Data cable RS232
Diamond penetrator CHD with works certificate
Test block CHD, calibrated, 0.4 CHD
Test block CHD, calibrated, 0.7 CHD
Test block CHD, calibrated, 1.1 CHD
Test anvil
Box for accessories with Basic-tools
Works certificate
Operation manual (GE, EN, FR, IT, SP)

Additional possible test methods in basic machine with corresponding optional equipment

Rockwell

EN ISO 6508, ASTM E-18

Test loads

15 / 30 / 45 / 60 / 100 / 150

Test methods

HRA, HRB, HRC, HRD, HRE, HRF, HRG, HRH, HRK, HRL, HRM, HRP, HRR, HRS, HRV, HR15-N, HR30-N, HR45-N, HR15-T, HR30-T, HR45-T

Rockwell

EN ISO 2039-2, ASTM D 785

Test methods

HRE, HRK, HRL, HRM, HRR

Plastic testing

(Ball impression hardness) EN ISO 2039-1 (DIN 53456)

Test loads [N]

49 / 132 / 358 / 961

Hardness tester Rockwell CHD
consisting of:
M4R075 - basic machine, generation 2
anvil height adjustment 0 - 275 mm manually
inclu. standard nose cone support dia. 13 mm,
drilling 8 mm and plane anvil 90 mm
M4Z545 - data cable
ecos 000-4 - ecos BASIS software
ecos 020 - ecos CHD-R software for the
evaluation of surface hardness and skin
hardness progression
NDR28010U - diamond CHD
NEHT0400Z - test block CHD, 0.4 mm, calibr.
NEHT0700Z - test block CHD, 0,7 mm, calibr.
NEHT1100Z - test block CHD, 1,1 mm, calibr.
(additional PC components necessary - see PC010-E)

Hardness tester Rockwell CHD
consisting of:
M4R750 - basic machine, generation 2
anvil height adjustment 0 - 315 mm via motor
inclu. standard nose cone support dia. 13 mm, drilling 8 mm
supporting table 280x390 mm und plane anvil Ø 90 mm
M4Z545 - data cable
ecos 000-4 - ecos BASIS software
ecos 020 - ecos CHD-R software for the
evaluation of surface hardness and skin
hardness progression
NDR28010U - diamond CHD
NEHT0400Z - test block CHD, 0.4 mm, calibr.
NEHT0700Z - test block CHD, 0.7 mm, calibr.
NEHT1100Z - test block CHD, 1.1 mm, calibr.
(additional PC components necessary, see PC010-E)

Select your requested accessories! |

Anvil support 220 x 100 mm
Cross slide 120 x 80 mm (XY)
manual adjustment via hand wheel
digital counting device with scale 0,001 mm
positionindication on X- and Y-axis
supporting flange acc. to standards, bolt 25 mm
max. anvil charge 500 kp (centric)
for M4-machines
absolut/relativ coortinate reading
display in "mm" or "inch"

ecos BASIS / Q-DAS® Ready
Basis software for products N3D/M1/M2/M4/M5/V4C/V5C/VR5C
inclusive report generator,
data cable and software dongle

Ball testing anvil
for ball work pieces Ø 10 - 40 mm

Plane anvil
bearing area 10 mm dia.

h = 705 mm
b = 750 mm
d = 700 mm
weight = 85 kg

(for standing operator)

Dimensions:
approx. 400 x 850 x 1150 mm

Ball testing anvil
for ball work pieces Ø 20 - 100 mm

Ball testing anvil
for ball work pieces Ø 4 - 10 mm

PC components standard german
consisting of min.:
HP-Compaq dc 7800, 2,33 GHz, 80 GB HDD,
DVD-Rom, 2 GB RAM
19" TFT-LCD-screen,
2x RS232, 4xUSB 2.0, Windows Vista Business
OEM software licence, keyboard, mouse
including installation of seperately ordered ecos software and integration of hardness tester with driver installation and test

PC components standard english
consistingof min.:
HP-Compaq dc 7800, 2,33 GHz, 80 GB HDD,
DVD-Rom, 2 GB RAM
19" TFT-LCD-screen,
2x RS232, 4xUSB 2.0, Windows Vista Business
OEM software licence, keyboard, mouse
including installation of seperately ordered ecos software and integration of hardness tester with driver installation and test

Plane anvil
bearing area 22 mm dia.

h = 465 mm
b = 750 mm
d = 700 mm

(for sitting operator)

Plane anvil
supporting area: Ø 90 mm

ecos software installation and setup on PC placed at disposal by the customer.
(PC requirement acc. to EMCO-TEST data sheet)

Plane anvil
supporting area: Ø 10 mm
with PKD-diamond-inset Ø 5 mm

Plane anvil 22
with PKD-inset 5 mm

Plane anvil 90
with PKD-inset 5 mm

Plane anvil
bearing area 235 mm dia.

Evaluation of CHD-value, surface hardness and skin hardness progression with Rockwell mehod.

For products M4R 075/750 G2 (no standard)

Colour printer DIN A4 (incl. USB-cable)

Plane anvil
for M4C, M4U, M4R, M4R CHD with motor driven test anvil
support.area. 390 x 600 mm

Plane anvil
for M4C, M4U, M4R, M4R CHD with handwheel
supporting area: 390 x 600 mm

ATTENTION: reduces throat depth of machine for 10 mm

Nose cone for M4R (CHD)
nose cone support dia. 14 mm
drilling 8 mm

V-Anvil
for work pieces Ø 4 - 10 mm

ASCII-standard interface for data transfer between host und machine

V-Anvil
for work pieces Ø 8 - 20 mm

V-Anvil
for work pieces Ø 15 - 55 mm

Customised interface for data transfer between host und machine

V-Anvil
for work pieces Ø 30 - 220 mm

Test block CHD, 0.4 mm
with MPA - certificate

V-Anvil set one-sided
for work pieces Ø 4 - 10 mm

Test block CHD, 0.7 mm
with MPA - certificate

V-Anvil set one-sided
for work pieces Ø 8 - 20 mm

V-Anvil set one-sided
for work pieces Ø 15 - 55 mm

Test block CHD, 1.1 mm
with MPA - certificate

V-Anvil set one-sided
for work pieces Ø 30 - 220 mm

Test block HRA
with MPA certificate,
hardness value approx. 70

V-Anvil set one-sided
supporting width 10 mm
for work pieces Ø 4 - 10 mm

Test block HRB
with MPA certificate,
hardness value approx. 100

V-Anvil
supporting width 12 mm
for work pieces Ø 8 - 20 mm

Test block HRC
with MPA certificate,
hardness value approx. 45

V-Anvil
supporting width 14 mm
for work pieces Ø 15 - 55 mm

Test block HRC
with MPA certificate,
hardness value approx. 55

Test block HRC
with MPA certificate,
hardness value approx. 60

Rockwell penetrator
for CHD-testing
length: 28 mm
Ø 10 mm

Test block HRC
with MPA certificate,
hardness value approx. 65

Model name

Test loads

Peculiarities

Test anvil

Size

Standard support

Drive (z-axis)

Traverse path cross slide

Nose cone

Area of support

Drilling

Measurement turret

Drive test unit

Work piece size

Test height

Throat depth

Max. work piece weight

Camera, Lens, Lighting

Camera resolution

Halogen lamp

LED lighting

Field of view general image camera

Software

Dimensions

Display

Basic machine (wxhxd)

Machine base

Weight basic machine

Electric connector

Power supply

Frequency

Power consumption

Main fuse 220V

Main fuse 110V

Terms

Room temperature

Relative humidity

Safety class

M4R 075 CHD

29 - 7350 N
3 - 750 kgf

CHD hardness tests

Ø 90

Ø 25

hand wheel

13 mm

8 mm

275 mm

200 mm

50 kg

ecos BASIS
ecos CHD progression

5,4"

250 x 980 x 720

750 x 700 x 700

160 kg

230~1/N/PE
110~1/N/PE

50/60 Hz

max. 600 W

1,6 A/T

3,5 A/T

5 - 40 °C

max. 90 %

IP20

M4R 750 CHD

29 - 7350 N
3 - 750 kgf

CHD hardness tests

280 x 390

Ø 25

DC motor

13 mm

8 mm

315 mm

190 mm

50 kg

ecos BASIS
ecos CHD progression

5,4"

280 x 980 x 720

750 x 700 x 700

160 kg

230~1/N/PE
110~1/N/PE

50/60 Hz

max. 600 W

1,6 A/T

3,5 A/T

5 - 40 °C

max. 90 %

IP20

Products

M4R (CHD)

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