M4R G3 :: Rockwell hardness testing machine

Rockwell hardness testing machine for Rockwell test methods according to standards

Test loads:
9.8 - 2450 N (1 - 250 kgf)

Repeating precision HRC ±0.2

incl. depth measurement HBD / HVD in test load range

Adjustment of test method, tolerance limits and test cycle input via LCD-touch screen display

Extensive data management & reporting

Complex data management with efficient import and export functions
Statistics, histograms and hardness progression graphics can be created

Details

Achievements

Accessories

Technical data

Applications

Gas nitrated collet

Testing of a gas nitrated collet
Test method HRA
Component support via suitable v-prism for exact testing at the highest point of the collet
Over 40 mm diameter correction can be disregarded

Valve testing

Valve testing for ship engines
The test is done in HRC with 150 kg
A special device fix the valve
The dokumentation can be printed out directly from the hardnesstester...

(PDF) Application example of the company "MAN Diesel"

Operation & function

LCD touch-screen display on the front side for measurement value display HR, HV, HB, HK
Adjustment of test method, tolerance limits and test cycle input via LCD touch-screen display.
Additional cycle start key for measurement cycle on the front panel.
Fully automatic test cycle with HR, HVT, HBT, plastic testing
Repeating precision HRC ±0.2
Conversion of measurement results according to EN ISO 18265 (DIN 50150)
Compatible with software platform ecos
Operator groups with different rights selectable
Freely switchable language (GE, EN, FR, IT, SP)

Data management & reporting

Interfaces for data forwarding to PC or network:

- 2x USB 2.0
- 1x serial RS232
- 1x RJ45 100 MBit (Ethernet)
Complex data management with efficient import and export functions
Protocol printout without additional PC (direct connection of USB-printer)
Statistics, histograms and hardness progression graphics can be created
Connection of external peripheral devices (mouse, keyboard…)

Measurement and control electronics

Test load application via closed loop by means of force transducer, DC motor, measurement and control electronics as well as software with fully automatic test run.

Model types

Test anvil adjustment via hand wheel or DC-motor

Machine base & basic accessories

Machine base in grey iron in stable and ergonomic design
Finish: pearl powder RAL 1013 (other paint finishes upon request)
Test anvil
Nose cone
Box for accessories with basic tools
Works certificate

Available test methods

Rockwell

EN ISO 6508, ASTM E-18

Test loads

15 / 30 / 45 / 60 / 100 / 150

Test methods

HRA, HRB, HRC, HRD, HRE, HRF, HRG, HRH, HRK, HRL, HRM, HRP, HRR, HRS, HRV, HR15-N, HR30-N, HR45-N, HR15-T, HR30-T, HR45-T, HR 15-W, HR 30-W, HR 45-W, HR 15-X, HR 30-X, HR 45-X, HR 15-Y, HR 30-Y, HR 45-Y

Plastic testing

(Ball impression hardness) EN ISO 2039-1 (DIN 53456)

Test loads [N]

49 / 132 / 358 / 961

Available test methods not according to standards: HVD, HBD

Rockwell hardness tester 3rd generation
with LCD touch screen display
loads 1 - 250 kgf (depth difference measurement)
test height 0 - 260 mm
manually adjustable anvil
inclu. standard nose cone support dia. 15 mm
drilling 8 mm and plane anvil 90 mm

Rockwell hardness tester 3rd generation
with LCD touch screen display
loads 1 - 250 kgf (depth difference measurement)
test height 0 - 305 mm
adjustable anvil, motor-driven
inclu. standard nose cone support dia. 15 mm, drilling 8 mm
supporting table 280x390 mm and plane anvil Ø 90 mm

Select your requested accessories! |

Anvil support 220 x 100 mm
Cross slide 120 x 80 mm (XY)
manual adjustment via hand wheel
digital counting device with scale 0,001 mm
positionindication on X- and Y-axis
supporting flange acc. to standards, bolt 25 mm
max. anvil charge 500 kp (centric)
for M4-machines
absolut/relativ coortinate reading
display in "mm" or "inch"

ecos BASIS / Q-DAS® Ready
Basis software for products N3D/M1/M2/M4/M5/V4C/V5C/VR5C
inclusive report generator,
data cable and software dongle

SPCprocess Link
Additional software adapted individually to customer´s request.
Operates as interface to customer´s predetermined Q-DAS ASCII data transfer format.

Standard nose cone M4R
outer dia. 15 mm
drilling 8 mm

Ball testing anvil
for ball work pieces Ø 10 - 40 mm

Nose cone for M4R
outer dia. 9 mm
drilling 5 mm

Plane anvil
bearing area 10 mm dia.

h = 705 mm
b = 750 mm
d = 700 mm
weight = 85 kg

(for standing operator)

Dimensions:
approx. 400 x 850 x 1150 mm

Ball testing anvil
for ball work pieces Ø 20 - 100 mm

Ball testing anvil
for ball work pieces Ø 4 - 10 mm

Plane anvil
bearing area 22 mm dia.

h = 465 mm
b = 750 mm
d = 700 mm

(for sitting operator)

Plane anvil
supporting area: Ø 90 mm

Plane anvil
supporting area: Ø 10 mm
with PKD-diamond-inset Ø 5 mm

Plane anvil 22
with PKD-inset 5 mm

Plane anvil 90
with PKD-inset 5 mm

Plane anvil
bearing area 235 mm dia.

Colour printer DIN A4 (incl. USB-cable)

Plane anvil
for M4C, M4U, M4R, M4R CHD with motor driven test anvil
support.area. 390 x 600 mm

Nose cone
length: 150 mm
support dia. 10 mm
drilling: 5 mm
Reduction of the test height: 85 mm

Plane anvil
for M4C, M4U, M4R, M4R CHD with handwheel
supporting area: 390 x 600 mm

ATTENTION: reduces throat depth of machine for 10 mm

Image- and data export for the hardness tester to a PC
Format: Image as .jpeg, datas as .txt or .csv

(unsuitable for all U-Hardness tester)

V-Anvil
for work pieces Ø 4 - 10 mm

ASCII-standard interface for data transfer between host und machine

V-Anvil
for work pieces Ø 8 - 20 mm

V-Anvil
for work pieces Ø 15 - 55 mm

Customised interface for data transfer between host und machine

V-Anvil
for work pieces Ø 30 - 220 mm

V-Anvil set one-sided
for work pieces Ø 4 - 10 mm

V-Anvil set one-sided
for work pieces Ø 8 - 20 mm

V-Anvil set one-sided
for work pieces Ø 15 - 55 mm

V-Anvil set one-sided
for work pieces Ø 30 - 220 mm

Test block HRA
with MPA certificate,
hardness value approx. 70

V-Anvil set one-sided
supporting width 10 mm
for work pieces Ø 4 - 10 mm

Test block HRB
with MPA certificate,
hardness value approx. 100

Rockwell penetrator
with MPA - certificate
Length: 28 mm
Ø 6.5 mm

V-Anvil
supporting width 12 mm
for work pieces Ø 8 - 20 mm

Test block HRC
with MPA certificate,
hardness value approx. 45

Rockwell penetrator
with MPA - certificate
Length: 28 mm
Ø 3.8 mm

V-Anvil
supporting width 14 mm
for work pieces Ø 15 - 55 mm

Test block HRC
with MPA certificate,
hardness value approx. 55

Ball holder
with MPA - certificate
1/16" mm ball pressed-in
length: 28 mm
Ø 6.5 mm

Test block HRC
with MPA certificate,
hardness value approx. 60

Test block HRC
with MPA certificate,
hardness value approx. 65

Model name

Test loads

Peculiarities

Test anvil

Size

Standard support

Drive (z-axis)

Traverse path cross slide

Nose cone

Area of support

Drilling

Measurement turret

Drive test unit

Work piece size

Test height

Throat depth

Max. work piece weight

Camera, Lens, Lighting

Camera resolution

Halogen lamp

LED lighting

Field of view general image camera

Software

Dimensions

Display

Basic machine (wxhxd)

Machine base

Weight basic machine

Electric connector

Power supply

Frequency

Power consumption

Main fuse 220V

Main fuse 110V

Terms

Room temperature

Relative humidity

Safety class

M4R 025 G3

9,8 - 2450 N
1 - 250 kgf

Rockwell hardness tester

Ø 90

Ø 25

hand wheel

15 mm

8 mm

260 mm

200 mm

50 kg

ecos compact

8,4"

250 x 1055 x 720

750 x 700 x 700

160 kg

230~1/N/PE
110~1/N/PE

50/60 Hz

max. 600 W

2,5 A/T

5 A/T

5 - 40 °C

max. 90 %

IP20

M4R 250 G3

9,8 - 2450 N
1 - 250 kgf

Rockwell hardness tester

280 x 390 mm

Ø 25

DC motor

15 mm

8 mm

305 mm

190 mm