M4C G3

Proven technology.
Fully automatic image analysis with complete data management.

  • Universal with a uniquely high test load range
  • Intuitive operation
  • Time saving with a maximum degree of automatic operation and fully automatic image analysis
  • Complex data management with efficient import and export functions
 




Details
Achievements
Accessories
Technical data
Applications


Universally applicable.
A uniquely high test load range.


 
Compared to traditional dead load systems, electronic load application technology enables a broad test load range. There are two different basic test load options:
  • Option 025/250: 9.8 - 2450 N (1-250 kgf)
  • Option 075/750: 29 - 7350 N (3-750 kgf)
 














 
Brinell
Acc. to EN ISO 6506, ASTM E-10
1/1
1/2.5 1/5 1/10
1/30
2.5/6.25 2.5/15.6
2.5/31.25
2.5/62.5
2.5/187 5/25
5/62.5
5/125
5/250 5/750

HBD (not acc. to standards)


Rockwell
Acc. to EN ISO 6508, ASTM E-18
HRA - HRV
HR15-N/T/W/X/Y
HR30-N/T/W/X/Y HR45-N/T/W/X/Y

 












 
Vickers
Acc. to EN ISO 6507, ASTM E-92
HV 1
HV 2
HV 3
HV 5
HV 10
HV 20
HV 30
HV 50
HV 100
HVD (not acc. to standards)


Plastic test
Acc. to EN ISO 2039 
49,03 N
132,9 N
357,9 N  961 N

Option 025/250 also supports Knoop processes (HK1) acc. to EN ISO 4545, ASTM E-384


 
 
 
Intuitive operation.
ecos Compact with LCD touch-screen provides new opportunities.
 
 

Simple operation

The M4C is equipped with an 8.4" display enabling clear, logic and simple operation. All adjustments to test method, work piece surface, tolerance limits, statistics, manual 2nd test and user level management are united clearly in the ecos Compact software.
 
 



1) Line diagram
2) Manual brightness adjustment
3) Zoom function
4) Information on readings
  Quick single measurements

The basic standard models with manual image analysis are highly suitable for measurements on a large variety of work pieces. The lighting can be adapted to the corresponding work piece surface via sliding controller in the real-time image. This function is also included in options with fully automatic image analysis.


Significant statistics

All test data can be displayed as bar or line diagrams with specified tolerance limits.
Analysis of statistics and evaluation of test runs and their measurement spreads are available as standard.

 

 
 
Time saving.
A maximum degree of automatic operation.
 
 
 
  Maximal repetition precision
due to fully automatic image analysis


Each surface reflects light differently, so one important precondition for automatic image analysis of hardness impressions is optimal lighting and contrast. ecos facilitates the definition of different surface adjustments depending on material and surface characteristics such as with etched, very dark or reflective surfaces. These adjustments are stored together with load and magnification. This ensures a material is always tested under the same conditions, regardless of who is operating the system, and guarantees the highest degree of reproducibility.
 
 
 
  Change of test method within 2 seconds

The numerous test methods can be stored in the software and selected as required. M4C is available either with 2-fold swivelling unit or with automatic measurement turret. In combination with the 5-fold measurement turret the correct indentor is automatically swivelled into position. The indentation is measured with the corresponding lens. The changing of indentors and lenses becomes unnecessary, thus avoiding expensive calibration time loss and possible operation errors.
Amortisation example
 
 
 
  The latest auto-focus technology

Compared to conventional focussing systems this solution offers the advantage of quick and clear automatic focussing, even on complex sample surfaces such as cauterisations. The auto-focus is based on the principle of direct force measurement, in which the integrated load cell registers exactly when the indentor touches the surface. So the focussing section is already recognized during the test run. As a result the testing of non plane parallel grinded samples is possible without time loss.

 

 
 
Export tool - complete data management.
All test information is clearly displayed.
 
 
 
 
 
Individual data export function

All hardness testing data Is displayed in .CSV- or .TXT documents via USB or Ethernet-interface (network LAN) with the optional Exporttool. These can be further processed in different applications or stored in the archive. There are various freely definable export schemes with arbitrary data filters. A custom link-up to your Q-DAS data system is possible by means of the "ecos SPC" software module.
  Direct printing &
individual test reports

A4-test reports can be conveniently printed-out via the connected USB printer. The test reports include all relevant information of your sample or test charges, measurement value lists, freely definable user fields, bar and line diagrams, statistic calculations (CP, CPK). Your corporate logo is also integrated in the report.

 

  USB stick

All measurement data can be stored directly in a USB stick. Data evaluation (e.g. excel chart) can take place at your desk.

 

 
 
The essential advantages at a glance.
We increase your profitability.
 
 





































  Complete accuracy

The principle of electronically controlled and permanently monitored load application secures vital benefits.
This facilitates deceleration-free, automatic changing of the test load within a test run. In addition the test load is applied directly due to the closed loop and a force excess or shortfall is ruled out.




Maintenance-free load application

Friction influences in the guiding system depend on dirt and environmental conditions. These will be recognized and automatically redressed by the electronic measurement system. An extensive mechanical adjustment of springs or levers for load calibration, as is commonplace with conventional systems, is not necessary.



User-friendly

The EMCO-TEST developed ecos Compact software opens up operation to every function of standardised hardness testing. A maximum degree of operation and intuitive operation via LCD touch screen achieves standardised tests unproblematically, with a minimum of staff training.



 































  Complete data management

All hardness testing data can be exported via the ecos export tool into ASCII format to be used in other applications or to be archived. Different export schemes with customisable data filters are limitlessly definable. A4 test protocols can also be displayed clearly with all the relevant information and statistics.



Automation saves time

All necessary test methods are deposited in the software and can be selected by mouse-click. In combination with the 5-fold turret the correct indentor is swivelled-in automatically and the impression is measured with the most suitable lens. The automatic image analysis with fully automatic impression determination takes place within a few seconds and guarantees the highest degree of accuracy in repetition precision. In order to achieve quick image analysis a special autofocus system has been developed based on the principle of direct force measurement. The focussing level is recognized during the test run and focussing takes place without delay.



Universally applicable

The extremely broad test load range from 9.8 N up to 2450 N (1 - 250 kgf) or from 29 up to 7350 N (3 - 750 kgf) means many standard test procedures can be carried out with a single hardness testing machine.