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| The best of two load systems. |
| Test load range from 10 gf to 10 kgf. |
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Shortened cycle times
The patented combination of a dead weight system and an electronic control loop utilises a load cell to achieve precise load application across the entire load range and guarantee shortened cycle times. So for the first time you are able to cover the complete micro, low load and macro ranges - from 0.01 to 10 kgf (0.098 - 98 N) with a single device. These are benefits also provided by the basic model.
Dead weight system
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Electronic load application
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| Vickers |
| According to EN ISO 6507, ASTM E-384 |
HV 0.01
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HV 0.025
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HV 0.05
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HV 0.1
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HV 0.2
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HV 0.3
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HV 0.5
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HV 1
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HV 2
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HV 2.5
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HV 3
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HV 5
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HV 10
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| Knoop |
| According to EN ISO 4545, ASTM E-384 |
| HK 0.01
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HK 0.025
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HK 0.05
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HK 0.1
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| HK 0.2
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HK 0.3
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HK 0.5
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HK 1
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HK 2
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Test method switch in under a second
All standardised hardness testing methods have been saved in the software and can be called up at any time. The correct indenter is automatically swivelled into position in combination with the 6-fold measurement turret. Subsequently, the test indentation can be measured correctly with a suitable lens. It is no longer necessary to change the indenter and lens. This saves on the complicated and time-consuming process of calibration and cuts out the possibility of human error by the user.
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Absolute accuracy
Load application, measurement of test indentations and the properties of the indenter all factors which can have a great deal of influence on hardness testing results. In order to guarantee the highest possible degree of accuracy particular attention was paid to reducing influences and measuring errors occurring due to various operators being used, right from the conception of the DuraScan product line. All DuraScan series models feature the innovative load system, automatic image evaluation with automatic focus, a superior quality optical system with LED technology and are only equipped with certified indenters.
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Tomorrow’s software today: ecos Workflow
Ultra modern software technology is coupled with proven solutions for common hardness testing tasks! This tool helps save time, optimise expenditure and provides top quality service! The Workflow principle: From simple, single to series measurement and long-term data storage and reporting, with ecos Workflow everything is possible. ecos Workflow software is guaranteed to lead you through every step with a minimum of time and effort!
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| The new DuraScan 10 and 20. |
| Complete PC control from the basic model up. |
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V concept
The patented V concept provides a large test area with a compact structure at a stable working height. The resultant operator ergonomics are a significant leap in terms of working conditions.
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Fully automatic image evaluation
An important factor in the accuracy of test results is the measurement of the test indentation. Exact results can only be ensured with clearly recognisable test impressions with optimised contrast and ideal brightness. Camera electronics control picture quality independent of the operator to optimise clarity. Especially when testing unpolished surfaces such as corroded welding tests, this function is a prerequisite for automatic, operator-independent indentation recognition.
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Autofocus as standard
The basic version is already equipped via camera electronics to focus sharply on the test indentation. The Autofocus function is a quick and reliable means of optimising the focal position. The lens is positioned via the motoric Z-axis with an accuracy of < 0.1 µm.
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The most progressive workflow software for 8.4“
The basic version also offers all the PC functions on the 8.4“ TouchScreen. Intuitive software operation and logically structured workflow simplify the task enormously and help you save valuable time.
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Easy contact: The interfaces
The most basic version also features all the standard PC interfaces providing an ideal basis for important network operation and data exportation.
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XY table or test anvil
The basic version provides a plane anvil with all the requirements for quick and easy individual tests. The DuraScan 20 sees the series expanded to include a manual XY-cross slide enabling reliable series measurement. Optional digital spindles are also available. (DuraScan 10 test anvil , ∅ 90 mm)
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| The future of hardness testing software. |
 ecos Workflow for DuraScan 10 and 20. |
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Workflow in five steps
Test, method, position, result and record are the five steps in Workflow. Logic, transparency and simplicity of operation are the main pillars of our many years of commitment to developing our proven ecos software solutions for comfortable, high performance hardness testing.
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Series measurement
There is a test point wizard for serial testing and CHD, Nht, Rht tests to support you with standardised serial measurement (EN ISO 2639,10328, 50190).
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Intuitive control
Intuitive control provides an overview of which lens and indenter are currently in position. The 6-fold turret option allows selection to be made via display and mouse click.
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Autofocus
Automatic test specimen height recognition triggers automatic focussing.
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Figures and diagrammes
Test values are converted to visuals in the form of figures or diagrammes.
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| DuraScan 50, 70 and 80. |
| Automatic functions - ultimate precision |
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Asymmetric design
Asymmetric design with traverse parth line distances provide plenty of test space despite its compact dimensions.
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Materials and technology
The solid granite base lays the foundations of a precise system. The mechanical advantages such as temperature durability, vibration damping and plan parallelity are of particular importance for large linear slides as they guarantee the best possible degree of accuracy. Exact requirements for the stand cast based on FEM calculations ensure the structure remains stiff and stable.
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Overview camera (DuraScan 70, 80)
The tried and trusted overview camera ensures the perfect overview, regardless of how complicated the test procedure or the number test points and test rows. The combination of a macro lens and a superior quality lens facilitates view ranges of 60 µm to 52 mm. This unique technology allows an overall picture of the test subject (40 x 52 mm) and clearly displays every test run. A significant simplification of the task is provided by the addition of grid, support and reference lines including a display of the possibilities for moving edges. Furthermore, the picture can also be saved in the report.
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Linear table versions
The large traverse path distances of the linear tables facilitate optimum, fully automatic hardness testing. High resolution and almost no need for reverse rotation of spindles ensure a large degree of repetitive accuracy.
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| As simple as possible. |
| ecos Workflow for DuraScan 50, 70, 80. |
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The software of the future.
ecos Workflow technology is your key to the future. Simple operation and comprehensive automation is becoming increasingly important in hardness testing. The software takes control of the increasingly diverse range of testing tasks and guarantees simple specimen administration and lasting data security. The high proportion of software in our hardness testing equipment means ecos Workflow makes a decisive contribution to the performance and quality of the overall product.
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Single measurement
This function allows individual test points to be set at will. Measurement can be started directly from the surface view or from the overview camera.
Series measurement
One or a number of test series with positional coordinates can be measured. Measurement can be started directly from the surface view or from the overview camera.
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CHD/Nht/Rht measurement
One or a number of test series for according to standard CHD/Nht/Rht determination of test specimen. Measurement can be started directly from the surface view or from the overview. For Nht measurement additional core hard points can be defined separately.
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| The Functions. |
| ecos Workflow: The Highlights. |
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Easy generation of test series
The test point editor allows test points to be easily set up in a grid. It is also possible to set up each individual test point by entering coordinates. An even more elegant solution for series measurement is provided by line and polygon line tools. Test series can be automatically adapted to suit work piece contours. Adhesion to standard defined test distances (i.e. point distance = 3 x diagonal) can also be done with the integrated tool.
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Single and multiple test samples
The standard version allows the specimen to be set up for several test series and be measured automatically. The functions required for this are clearly visible in a tool list. An optionally available software module ’ecos Workflow multiple specimen’ allows several specimen (i.e. 12 bedded specimen in two 6-fold-sample holders) each with several test series to be tested fully automatically.
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Optimise CHD series testing
To ensure a maximum of accuracy with reduced testing time i.e. when determining hardness penetration depth (CHD, Nht, Rht), two features have been made standard for the software:
1. Automatic stop on reaching hardness limit
The limit is defined and the number of measuring is provided when the limit is reached. It is not necessary to know in advance how many indentations have to be made until the CHD is reached.
2. Subsequent addition of test points
The CHD value determined by the hardness threshold can be determined more accurately the more test points have been set up in this range. Subsequent insertion of test points around the established CHD value allows the provision of a more accurate result within a shorter test time frame. |
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Positioning with panorama function
The macro lens is designed for 52 x 40 mm test specimen size. This allows for the simple and transparent positioning of the test points and test series in real time. Moreover, the panorama function also allows larger test specimen to be completely included in the setting of test points. Specimen size is only limited by the movement distance of the slide. Specimen pictures for archives and records are set up for a 52 x 40 mm format.
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The overview camera provides a panoramic overview šof the work piece (variations 70 and 80).
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Time saving pattern mode
Specimen that have already been measured are used as a guideline containing certain elements and basic settings for new specimen. The settings from the basic guideline are automatically used for new specimen. Guidelines are automatically generated for each measurement and archived specimen. Operators are recommended to use guideline settings when testing a series of identical parts, or when frequently testing parts that always conform to certain parameters, tolerance levels, test methods etc., or continually exhibit the same pattern of test results, but have varying descriptions. Conduct complex testing tasks with very few clicks.
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The rotation axle positions the test pattern on the work piece.
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Safest possible data storage. |
| All test information is presented in a clear overview. |
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Efficient data administration
The multitude of test values generated during a process of comprehensive quality control requires immense precision and availability from computer supported QS systems. Complete documentation and the secure allocation of test results to the respective work piece are of particular relevance. The export-tool integrated into ecos Workflow Software provides the required interface. The danger of data errors in protocol generation is kept to a minimum.
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Customised data export function
ecos Workflow software allows the exportation as PDF documents and in two types of Excel documents. Use of XML format makes us Q-DAS enabled. Each measured specimen is stored as an individual file facilitating the guarantee of maximum security.
Direct printing
All models in this line provide a direct opportunity to print out documents. This function allows you to produce a test report using any printer hooked up to the computer. Using the overview camera the DuraScan 70 and 80 models allow the integration of a specimen picture.
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Compile customised test reports.
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| Documentation of test results. |
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Various layout patterns
Whether using integrated and norm compliant standard forms or specific corporate reporting, the flexible and highly convenient form and report generator allows you to produce your own documents and reports.
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1. Inclusion of your corporate logo on the test report
2. Individual spaces for specimen description and test parameters
3. More freely definable spaces
4. Progression curves
5. Macro-view of specimen picture with test point labelling (only possible with overview camera)
6. Space for results tables, statistics etc.
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Exemplary Service.
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| Expertise and design make the difference. |
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Service network
Your purchasing EMCO TEST product is by no means the end of our service. Tried-and-trusted EMCO TEST quality is also provided in the form of technical support. We already make our support services available in over 40 countries. Your local support providers can be found at www.emcotest.com.
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Certified Maintenance Technicians
It is our goal to guarantee the best possible support for you and your device. To ensure these standards are achieved each maintenance technician is given regular training at EMCO-TEST headquarters and thus remains right up to date. This is the only way an excellent standard of service can be guaranteed!
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Service friendly design
In order to provide immaculate quality every time the EMCO-TEST test machine is subjected to a complete function test before delivery. Ease of maintenance is integrated into the units right from the beginning of the design phase. This has resulted in the inclusion of a menu driven display, integrated self diagnosis and modular, replaceable electronics components, leading to the correction errors in the least possible time. The system also allows the automatic installation of software updates that can be imported via USB stick, CD-ROM or internet download. This secures the value of your investment for the future as you may wish to change procedures, steps or standards (i.e. conversion tables etc.).
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