DuraPro 500 :: Hardness testing modules for automated systems

Hardness testing modules
for automated systems.

Four different modul types.

Universal hardness testing module with automatic image analysis.

Detailed documentation for planning purposes

Can be used in new or existing systems/lines/plants

Ports for data link-ups

Details

Achievements

Accessories

Technical data

Applications

Hardness testing modul

DuraPro 500 integrated into a small portal system for steel plate testing. Brinell hardness testing and evaluation are fully automatic.

Automation with DuraPro Modules

We are cooperating successfully with various automation partners concerning any kind of automation.
Constructions as per customer request

DuraPro 500.

Universal hardness testing module with automatic image analysis.

Rockwell
acc. to EN ISO 6508, ASTM E-18
HRA-HRV	HR30-N/T/W/X/Y
HR45-N/T/W/X/Y

Brinell
acc. to EN ISO 6506, ASTM E-10
1/30	2.5/31.2	2.5/62.5	2.5/187.5
5/25	5/62,5	5/125	5/250
5/750	10/100	10/250	10/500
10/1000	10/1500	10/3000
HBT (not acc. to standards)

Vickers
acc. to EN ISO 6507, ASTM E-92, ASTM E-384
HV 20	HV 30	HV 50	HV 100
HVT (not acc. to standards)

DuraPro 500 is a universal hardness testing module with a high definition 1/2“ camera for fully automatic, standardised image analysis of optical testing methods. Load application is done via the tried and tested closed control loop method facilitating a larger test load range.

Areas of use

Since optical and depth gauging methods can be carried out this module is very flexible. Nevertheless, for optical test methods it is important, the test object surface must be prepared dependant upon the test method and the respectively valid hardness testing norms.

Control unit and gauging electronics

DuraPro 500 uses common G3 gauging electronics also used in standard hardness testing equipment. The entire gauging electronics and LCD touch screen display are contained in a compact control unit.

Installation and clamping

Fully automatic image analysis

Automatic image analysis facilitates excellent repetitive precision. Various surface settings can be saved along with the load and degree of enlargement. This ensures substances are always tested under the same conditions. To ensure the indents are displayed as well as possible and for setting purposes the DuraPro 500 has an 8.4“ touchscreen panel that can be operated in the following languages: DE/EN/IT/SP/FR.

Meaningful results

All test results can be displayed as bar graphs or line charts with tolerance limits overlaid. Statistical considerations and result ranges are included as standard. Test reports and diagrams can be printed out via a USB interface.

Data export

All hardness testing data can be transported with the optional export tool as .csv- or .txt via the Ethernet interface, facilitating continuous, unbroken data administration.

Communication with plant/line controls

There are hardware inputs and outputs in the control cabinet to allow the testing module to be slaved by a master control unit. This enables simple integration into plants, lines and machines.

A selection of references

DuraPro 500 integrated into a small portal system for steel plate testing. Brinell hardness testing and evaluation are fully automatic.

Over 50 years of experience.

In the hardness testing segment.

Nowadays many new production plants and existing machines are developed and upgraded with modular components. As the hardness testing section of EMCO Maier GmbH was founded in 1954 EMCO-TEST can offer decades of experience in this field. Their entire know-how has been packed into the DuraPro series hardness testing modules to be able to provide modular machine components for a wide range of hardness testing applications. An EMCO-TEST hardness testing module always consists of a testing unit and control unit with connecting leads.

Hardness testing modules with know-how.

Premium technology in modular units.

		Expand existing systems This testing module is ideal for the task of expanding on existing systems. Hence expense can be spared as there is no need to acquire special machinery, plants or lines.
		Integration into new systems The testing module can also be integrated into new plants, systems and production lines. This enables hardness testing to be added directly to the flow of production as early as the planning phase. Work pieces do not need to be removed from the production process and 100% of the pieces can be tested.

		Customised Hardness Testers Logical interfaces and exact assembly instructions facilitate the construction of custom-built hardness testing systems, tailored to the exact needs of each user. The only precondition is the existence of a device capable of accommodating and moving the testing module according to the technical information provided.
		Universal application Whether expanding and upgrading an existing plant, integrating hardness testers into a new production line or setting up a hardness tester as a stand-alone solution, the modular construction of the DuraPro series means it can be used in any situation.

Detailed documentation for planning purposes.

Construction drawings, assembly plans etc.

Documentation for planning purposes

To give users and plant constructors as much support as possible we provide plenty of detailed documentation for our DuraPro series products as early as the planning phases for plants, lines and machines etc. As well as technical data for installation and drilling plans we also provide complete DXF files in 2D und 3D for each individual hardness testing module allowing testing modules to be added to, and positioned in construction drawings simply and easily. All documents needed for planning and construction can be downloaded from our website www.emcotest.com.

Documentation for operation

On receiving a hardness testing device the customer also receives detailed documentation on each individual DuraPro product. This includes assembly and installation instructions, and operating instructions, to ensure the module is installed and used correctly. These instructions are produced in five languages: DE/EN/IT/FR/SP.

Download Documentation DuraPro 500

All the main features at a glance.

For end users and plant builders.

Use

Planning

	100% checks possible during manufacture
	Savings made due to upgradability of existing plants
	Low maintenance
	Simple operation
	Various languages
	Ports for data link-ups

	Logical interfaces
	Space saving construction
	Durable and can be used in heavy machine building
	Exact assembly instructions
	Flexible integration
	Downloadable DXF files for plant construction
	Communication with other control systems
	Can be used in new systems/lines/plants
	Can be used in existing systems/lines/plants
	Can be used as a stand-alone solution

Hardness testing module DuraPro 500

Test unit M5CP30 with control unit incl. LCD-touch screen display
and fully automatic, image analysis acc. to standards
test methods Brinell/Vickers/Rockwell (acc. to standards)
loads 20 - 3000 kgf
incl. standard nose cone M5N000050, length 100mm,
support dia. 27 mm, drilling 15 mm
connection cable package, length 10m

Select your requested accessories! |

Vickers penetrator
with MPA - certificate
length: 28 mm
Ø 6.5 mm
(for >= HV 5)

5-fold measurement turret for M5C-machines
inclusive integrated 23x lens
45° sloping turret magazine
driven via DC-motor
nose con support dia. 30 mm, drilling 19 mm

ATTENTION: test hight reduced for 45 mm,
limited test methods!
(more information to the possible test methods »)


VICKERS	Hardness range	BRINELL	Hardness range
HV 100	< 110	HBW 5/750	< 190
		HBW 10/250	5-67
		HBW 10/500	9-130
		HBW 10/1000	20-250
		HBW 10/1500	40-350
		HBW 10/3000	80-660

Nose cone measurement turret
nose cone support dia. 30 mm
drilling 19 mm


VICKERS	Hardness range	BRINELL	Hardness range
HV 30	< 225	HBW 2.5/31.25	< 57
HV 50	< 380	HBW 2.5/62.5	< 114
HV 100	25-755	HBW 2.5/187.5	< 341
		HBW 5/62.5	8-70
		HBW 5/125	16-130
		HBW 5/250	32-250
		HBW 5/750	98-660
		HBW 10/250	> 35
		HBW 10/500	> 70
		HBW 10/1000	> 141
		HBW 10/1500	> 210
		HBW 10/3000	> 423


VICKERS	Hardness range	BRINELL	Hardness range
HV 20	< 510	HBW 2.5/31.25	13-130
HV 30	25-765	HBW 2.5/62.5	27-250
HV 50	45-1270	HBW 2.5/187.5	80-660
HV 100	90-2500	HBW 5/62.5	> 30
		HBW 5/125	> 60
		HBW 5/250	> 118
		HBW 5/750	> 354


VICKERS	Hardness range	BRINELL	Hardness range
HV 20	70-2035	HBW 2.5/31.25	> 60
HV 30	105-2500	HBW 2.5/62.5	> 120
HV 50	180-2500	HBW 2.5/187.5	> 355
HV 100	> 360

Connection cable package
length 20m

Connection cable package
length 30m

Nose cone
nose cone support dia. 27 mm
drilling 15 mm

Image- and data export for the hardness tester to a PC
Format: Image as .jpeg, datas as .txt or .csv

(unsuitable for all U-Hardness tester)

Rockwell penetrator
with MPA - certificate
Length: 28 mm
Ø 6.5 mm

Ball holder
with MPA - certificate
1 mm ball pressed-in
length: 28 mm
Ø 6.5 mm

Ball holder
with MPA - certificate
1/16" ball pressed-in
length: 28 mm
Ø 6.5 mm

Ball holder
with MPA - certificate
2.5 mm ball pressed-in
length: 28 mm
Ø 6.5 mm

Ball holder
with MPA - certificate
5 mm ball pressed-in
length: 28 mm
Ø 6.5 mm

Ball holder
with MPA - certificate
10 mm ball pressed-in
length: 28 mm
Ø 12 mm

Model name

Test loads

Peculiarities

Test anvil

Size

Standard support

Drive (z-axis)

Traverse path cross slide

Nose cone

Area of support

Drilling

Measurement turret

Drive test unit

Work piece size

Test height

Throat depth

Max. work piece weight

Camera, Lens, Lighting

Camera resolution

Halogen lamp

LED lighting

Field of view general image camera

Software

Dimensions

Display

Basic machine (whd)

Machine base

Weight basic machine

Electric connector

Power supply

Frequency

Power consumption

Main fuse 220V

Main fuse 110V

Terms

Room temperature

Relative humidity

Safety class

DuraPro 500

196 - 29430 N
20 - 3000 kgf

Ø 27 mm

Ø 15 mm

1024 x 1280 px

0-12 mA

ecos Compact

8,4" (640x480px)

530 x 530 x 370

160 kg

110/230V~1/N/PE

50/60 Hz

∼ 600 W

T 16 A

5 - 40 °C

max. 90 %

IP50

Products

DuraPro 500

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