DuraPro 200 :: Hardness testing modules for automated systems

Hardness testing modules
for automated systems.

Four different modul types.

The quickest possible testing with hydraulic clamping

Detailed documentation for planning purposes

Can be used in new or existing systems/lines/plants

Ports for data link-ups

Details

Achievements

Accessories

Technical data

Applications

Hardness testing modul

DuraPro 200 installed in a machine for very rapid 100% tests on two different types of crankshaft for the automobile industry according to Rockwell C (HRC).

Automation with DuraPro Modules

We are cooperating successfully with various automation partners concerning any kind of automation.
Constructions as per customer request

DuraPro 200.

The quickest possible testing with hydraulic clamping.

Rockwell
acc. to EN ISO 6508, ASTM E-18
HRA	HRB	HRC

Brinell
Depth measurement (not acc. to standards)
HBT 2.5/62.5	HBT 2.5/187.5

DuraPro 200 uses the indent depth gauging hardness testing method. Since optical evaluation of the test indentation is not required, results can be obtained very quickly. Load application occurs via the tried and tested spring bushing system. Spring bushing can be used for a broad spectrum of load ranges and can be changed as required.

Areas of use

The test unit is hydraulically tensioned and can carry out clamping and test cycle movements itself. The module can also be mounted to an intransigent device. The distance between the test head and the work piece may be max. 45 mm before clamping. Hence this module is best suited to production lines in which the distance between the test piece and test unit hardly varies. A hydraulic motor for the clamping process is delivered the module.

Control unit and gauging electronics

The Siemens operator panel and the Simatic compact CPU are integrated into a compact control cabinet. Being diminutive in stature the control unit can easily be integrated into any given line or plant.

Installation and clamping

Simple Siemens operation with statistics

All settings can be entered via the four-row, 20-character Siemens Operator Panel OP77A. The unit can be operated in the following languages: DE/EN/IT/SP/FR. By saving the test results setting limits for statistics, as well as normal hardness values it is also possible to present the statistical values on the screen.

Data export

All hardness test results can be transferred to a PC via the RS232 interface. Data is sent in an ASCII format and can be further processed and archived with whatever programme the operator chooses to use.

Communication with plant/line controls

The Siemens controls in use can communicate with other controls via Profibus facilitating easy integration into the plants, lines and systems. Inputs and outputs have been included to accommodate connection to an emergency off button.

A selection of references

DuraPro 200 installed in a machine for very rapid 100% tests on two different types of crankshaft for the automobile industry according to Rockwell C (HRC).

Over 50 years of experience.

In the hardness testing segment.

Nowadays many new production plants and existing machines are developed and upgraded with modular components. As the hardness testing section of EMCO Maier GmbH was founded in 1954 EMCO-TEST can offer decades of experience in this field. Their entire know-how has been packed into the DuraPro series hardness testing modules to be able to provide modular machine components for a wide range of hardness testing applications. An EMCO-TEST hardness testing module always consists of a testing unit and control unit with connecting leads.

Hardness testing modules with know-how.

Premium technology in modular units.

		Expand existing systems This testing module is ideal for the task of expanding on existing systems. Hence expense can be spared as there is no need to acquire special machinery, plants or lines.
		Integration into new systems The testing module can also be integrated into new plants, systems and production lines. This enables hardness testing to be added directly to the flow of production as early as the planning phase. Work pieces do not need to be removed from the production process and 100% of the pieces can be tested.

		Customised Hardness Testers Logical interfaces and exact assembly instructions facilitate the construction of custom-built hardness testing systems, tailored to the exact needs of each user. The only precondition is the existence of a device capable of accommodating and moving the testing module according to the technical information provided.
		Universal application Whether expanding and upgrading an existing plant, integrating hardness testers into a new production line or setting up a hardness tester as a stand-alone solution, the modular construction of the DuraPro series means it can be used in any situation.

Detailed documentation for planning purposes.

Construction drawings, assembly plans etc.

Documentation for planning purposes

To give users and plant constructors as much support as possible we provide plenty of detailed documentation for our DuraPro series products as early as the planning phases for plants, lines and machines etc. As well as technical data for installation and drilling plans we also provide complete DXF files in 2D und 3D for each individual hardness testing module allowing testing modules to be added to, and positioned in construction drawings simply and easily. All documents needed for planning and construction can be downloaded.

Documentation for operation

On receiving a hardness testing device the customer also receives detailed documentation on each individual DuraPro product. This includes assembly and installation instructions, and operating instructions, to ensure the module is installed and used correctly. These instructions are produced in five languages: DE/EN/IT/FR/SP.

Download Documentation DuraPro 200

All the main features at a glance.

For end users and plant builders.

Use

Planning

	100% checks possible during manufacture
	Savings made due to upgradability of existing plants
	Low maintenance
	Simple operation
	Various languages
	Ports for data link-ups

	Logical interfaces
	Space saving construction
	Durable and can be used in heavy machine building
	Exact assembly instructions
	Flexible integration
	Downloadable DXF files for plant construction
	Communication with other control systems
	Can be used in new systems/lines/plants
	Can be used in existing systems/lines/plants
	Can be used as a stand-alone solution

Hardness testing module DuraPro 200

Hydraulic clamping test unit M2Z200 for spring sleeve N2 with
control unit incl. measurement electronic and
Siemens OP77A operator panel (4 - lines, 20 Characters)
test methods HRA, HRB, HRC, HBT 2,5/62,5 and HBT 2,5/187,5
loads 60 - 187,5 kgf
incl. standard nose cone M2PK13, length 40mm,
outer dia. 12 mm, drilling 7 mm
connection cable package, length 10m
incl. Hydraulic aggregate 50 bar and hydraulic hose 5m

ATTENTION: The module is quoted without spring sleeve

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