DuraJet

Absolute precision
hardness testing.

Highlights in detail.

  • For Rockwell hardness testing acc. to EN ISO 6508, ASTM E-18
  • The "Quick Test" mode is a quick method of testing hardness and can also be easily used by beginners with the help of a norm parameter set in the factory.
  • Dataexport via USB-interface. (RS232 via USB adaptor)
  • Test methods and conversions are stored as standard in the tester for maximum flexibility.
  • Auto start on touching the work piece
Details
Achievements
Accessories
Technical data
Applications
     
     
For an entire range of tests
with a uniquely broad load span.

Precision and speed.
     

Electronically controlled load application within the main load of 49 N to 1840 N (5 kgf to 187.5 kgf) allows the entire Rockwell range to be covered by a single device. Furthermore it is also possible to conduct in depth plastics tests, Vickers and Brinell measurement.
 


 
Rockwell
Acc. to EN ISO 6508, ASTM E-18
HRA
HRL HR 15-T  HR 15-Y
HRB
HRM HR 30-T  HR 30-Y
HRC
HRP HR 45-T  HR 45-Y
HRD
HRR HR 15-W

HRE
HRS HR 30-W

HRF
HRV
HR 45-W

HRG
HR 15-N
HR 15-X

HRH
HR 30-N
HR 30-X

HRK
HR 45-N
HR 45-X


 








 
Plastic testing
According to EN ISO 2039 
49.03 N
132.9 N
357.9 N  961 N



HVT, HBT
Depth measurement (non-standard)
HVT 5 to HVT 100
HBT 1/5 to 2.5/187.5


 
     
     
Design meets technology.
A revolution in Rockwell hardness testing.
     
     

     
     
     
     
Uncomplicated hardness testing.
Beginners’ mode “Quick-Test”.
     
     

     
     

  Simple measurement – Quick Test

The quick test mode is a quick method of testing hardness and can also be easily used by beginners with the help of a norm parameter set in the factory. Users are able to determine the testing method and evaluationscheme for themselves. Test values are transmitted to the serial interface (USB-RS232 adaptor) or via USB and can be stored in an external system (such as Oracle).
     
     
 
1) Select test method
2) Help menu
3) Select the conversion table
4) Re-evaluation from/to
  Intuitive control element

The clearly structured and well-lit touch-screen display can be operated using fingers or the screen pin provided.



Test methods, re-evaluation, measurement

The desired Rockwell test method and conversion can be customised in quick test mode and in test mode. (DIN EN 50150, EN ISO 18265, ASTM E140-05)

     
     
     
No compromises.
The “Test” mode fulfils all requirements with further adjustments.
     
     

  Extended measurement – Test

Test mode offers a comprehensive range of settings. Tests carried out in this mode can be statistically evaluated.
     
     
     

  Comprehensive settings

There are plenty of means of setting your desired parameters such as test contact time and limits etc. These can also be stored as parameter templates in order to be able to repeat the same test conditions later.
     
     
     

  Auto start on touching the work piece

Just one button is needed to fix the work piece in position and to test it. Testing starts as soon as the work piece has been fixed into position and pressure is released immediately after the test has been completed (pre-set pressure release). This is particularly important when testing an entire series as it saves immense amounts of time.
     
     
     
     
Data availability with transparency. 
All test information is clearly documented.
     
     
  USB stick

All measurement data can be saved directly to a USB stick. Data evaluation (i.e. excel table) can be done at your computer, enabling others to use the testing device.


USB hub

If more than one USB port is required you can expand with a trade standard USB hub at any time.
Direct print-outs

A4 test report print-outs can be produced conveniently via the direct link to the USB printer. Test protocols contain all relevant information on your test objects and series. Lists of test results, freely
definable user fields, bar charts, line charts, statistical calculations (CP, CPK) and your corporate logo can all be integrated into the report.
     
     
  Data export

All hardness testing results can be stored via USB as Excel files (.csv) or text documents (.txt).


Efficient data administration


Test result data can be processed and centrally archived by a wide range of software systems such as Q-DAS, Oracel, SAP, Microsoft Office Package. This facilitates the central and complete administration of data.

     
     
     
Exemplary service.
Expertise and design make the difference.
     

     
Servicing

EMCO-TEST service provision certainly doesn’t stop after the point of sale. The proven EMCO-TEST quality continues in the standard of our after-sales support. We offer service assistance in over 40 countries.
To our worldwide partners »
  Certified service technician

It is our goal to guarantee you and your equipment the best possible service support. To this end every service technician receives regular training at the EMCO-TEST headquarters to ensure they are familiar with the very latest standards. This is the only way to guarantee good service!
 
Service-friendly design

In order to ensure our customers are provided with perfect quality, every EMCO-TEST hardness testing machine is given a thorough check-up before leaving the factory. Maintenance friendliness is considered from the very beginning at the design phase onwards. The results include a menu-based error report system, integrated self diagnosis and exchangeable modular electronic components to ensure an error can be resolved in the shortest possible time span. Furthermore, the intelligent control system guarantees the successful functioning of the automatic self installation of software updates that can be made available via a USB stick. This ensures security for your investment if deadlines or standard change in the future (i.e. conversion tables etc.).
     
     
     
     
An overview of the benefits. 
We raise your profitability.
     
     


































  Unbeatable accuracy

The principle of electronically regulated, continually monitored load application has a number of essential
benefits. Moreover, due to the closed circuit the test load is applied directly and the application of too much or too little force is ruled out.




Maintenance free load application

Friction in the guide system depends on the degree of dirt in the systemand on environmental conditions. The electronic testing system recognises and compensates for these conditions automatically. There is no need for the complicated mechanical adjustment of springs and levers to calibrate loads as is required with common commercial solutions.



User friendly

Developed by EMCO-TEST, our software enables you to benefit from all the possible forms of standard-based hardness testing. "Quick test" even enables beginners to conduct tests.



 

































  Complete data administration

All hardness test data can be provided in an ASCII format via serial ports and interfaces (USB-RS232 adaptor) and USB interface port to allow them to be processed, used and archived. Similarly, A4 test report printouts can be made via the linked-up printer featuring a good overview of all necessary information and statistics.



Automation saves time

All the test methods needed are stored in the software and can be called up via the touch screen display, as required. There is no longer any need waste time changing equipment and test force. It is now also possible to save customised test method templates that can be called up quickly and easily for tests to be repeated in series. This enables valuable time to be saved during test runs.



All Rockwell test methods

The broad range of uses for the DuraJet is due to the equally broad test load range it serves; up to 1840 N (187.5 kg) and all standard-based Rockwell testing methods. Conventional systems usually necessitate the use of at least two hardness testers to cover such a broad spectrum of testing.


  Absolute safety

As a European manufacturer we have to ensure the DuraJet conforms to the obligatory CE conformity standard. It also satisfies the highest international standards. The use of superior quality components and materials (control module - UL-listed, highest standard of fire resistance for plastic covers) also ensures we satisfy the strict North American safety
standards.
 
     
     

Model name
Test loads
 
Peculiarities
 
 
Test anvil
Size
Standard support
Drive (z-axis)
Traverse path cross slide
Accuracy X-/Y-axes*
Nose cone
Area of support
Drilling
Measurement turret
Drive test unit
Work piece size
Test height
Throat depth
Max. work piece weight
Camera, Lens, Lighting
Camera resolution
Halogen lamp
LED lighting
Field of view general image camera
Software
 
 
 
 
Dimensions
Display
Basic machine (whd)
Machine base
Weight basic machine
Electric connector
Power supply
 
Frequency
Power consumption
Main fuse 220V
Main fuse 110V
Terms
Room temperature
Relative humidity
Safety class
DuraJet
49 - 1840 N
5 - 187.5 kgf
 
USB, RS232 via USB-Adaptor
 
180 x 185 mm
Ø 25H7
-
 
-
 
-
 
Ø 15 mm
Ø 8 mm
-
DC-Motor
 
260 mm
175 mm
 
100 kg
 
-
-
-
 
-
 
-



 
4,7" (240x128px)
300 x 740 x 565
-
110 kg
 
110/230~1/N/PE

50/60 Hz
120 W
T 6,3 A
T 6,3 A
 
5 - 40 °C
max. 90 %
IP20
 

Extranet

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DuraJet
Rockwell hardness testing machine


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Product Range
EMCO-TEST hardness testing machines


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