Hardening works

Gas nitrated collet
  • Testing of a gas nitrated collet
  • Test method HRA
  • Component support via suitable v-prism for exact testing at the highest point of the collet
  • Over 40 mm diameter correction can be disregarded
Fully automatic unmanned multiple sample test
  • Mechanical matrix to support test components
  • Hardness testing on 15 steel bars
  • Component-specific magazine defined in software
  • Fully automatic test run without nose cone in HV 5
  • Predefined test point pattern of 4 tests per component
  • Variable number of components and testmethods
  • Micro-/ macrohardnesstest on baded samples
  • Testseries according EN ISO 2639/ DIN EN 10328/ DIN 50 190-3
Multiple samples with different heights
  • Mechanical matrix for testparts
  • Hardness testing on 10 steel sections
  • Test point definition and testmethod free selectable
  • Component height sensored via nose cone
  • Fully automatic test run in HV 10 (for example)
  • Diagram of all measurement results
Multiple test of bedded samples
  • Micro-/ macrohardness testing on up to 6 samples 40 mm diameter (for example)
  • Test points and test rows according EN ISO 2639/ DIN EN 10328/ DIN 50190-3
  • A second camera is mounted to the tester which is used to determine the starting point and for the report
  • Movement to all 6 samples fully automatic

(PDF) Application example of the company "Bosch"
Testing non-fixed objects
  • Inaccessible parts of components can also be tested by removing the nose cone.
  • The example above shows Rockwell testing being carried out on a camshaft.
CHD depthmeasurement on a pinion
  • The M4 CHD system is a testing instrument designed to support the traditional laboratory testing
  • It is possible to determine the CHD value by means of a special developed measurement by EMCO-TEST within 1 minute
  • The system works with stored material curves that can be assigned to the corresponding measurement row
  • Output of surface hardness (HRC or HV), case hardness depth (0,2 - 1,6 mm) and surface decarburation of the first 300 µ

(PDF) Application example of the company "ZF"

Hardness testing in bores
  • N6P Internal hardness tester to determine the hardness in bores
  • Measurement value display in HRC
  • Diameter between 36 - 110 mm can be tested
Spur toothed flank testing
  • Tooth flank hardnesstester for spur toothed wheels
  • Application range between modul 2 - 35
  • Measurement value display for HRC
  • Not suitable for helical gear wheels (only possible with appropriate tooth width)
limited-lot / sampling test
  • HR30N surface hardness determination on N3D001
  • Mechanical test load application by means of lever movement
  • For limited-lot respectively sampling test in receipt
Inaccessible areas
  • Hardness tests can take place without clamping.
  • As seen here a Vickers test can be executed on the set toothed segment without the nose cone.
Random sampling on plane anvil
  • Immense flexibility is offered by the broad choice of standard test methods and conversions programmed into the device, according to DIN EN 50150, EN ISO 18265 and ASTM E140-05, and which can be called up immediately.
  • Testing is conducted using a standard test anvil that can be easily removed.
Hardness testing on a paddle wheel
  • Here we see Rockwell testing being carried out on a paddle wheel which is stably positioned on the optional v-anvil.
Cylindrical work pieces
  • Built-in diameter correction allows the hardness value to be converted and adapted.
  • The optional v-anvil makes it easy to fix the position of work pieces to be tested.
Acceptance test at Bosch Hallein
  • The DuraJet DJ10 is used for the acceptance test at Bosch Hallein
  • esides the existing two M4C + turret machines the DuraJet is the best addition for fast and simple Rockwell Hardness Testing
  • Various hardened parts are tested in HRC
  • Even for beginners a simple handling is guaranteed
 

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Online live presentations
Online live presentations every Thursday at 10.00 CET. EMCO-TEST presents you every week with current topics around Hardness Testing... 2701
Ring light
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