Hardening works

Gas nitrated collet
  • Testing of a gas nitrated collet
  • Test method HRA
  • Component support via suitable v-prism for exact testing at the highest point of the collet
  • Over 40 mm diameter correction can be disregarded
Fully automatic unmanned multiple sample test
  • Mechanical matrix to support test components
  • Hardness testing on 15 steel bars
  • Component-specific magazine defined in software
  • Fully automatic test run without nose cone in HV 5
  • Predefined test point pattern of 4 tests per component
  • Variable number of components and testmethods
  • Micro-/ macrohardnesstest on baded samples
  • Testseries according EN ISO 2639/ DIN EN 10328/ DIN 50 190-3
Multiple samples with different heights
  • Mechanical matrix for testparts
  • Hardness testing on 10 steel sections
  • Test point definition and testmethod free selectable
  • Component height sensored via nose cone
  • Fully automatic test run in HV 10 (for example)
  • Diagram of all measurement results
Multiple test of bedded samples
  • Micro-/ macrohardness testing on up to 6 samples 40 mm diameter (for example)
  • Test points and test rows according EN ISO 2639/ DIN EN 10328/ DIN 50190-3
  • A second camera is mounted to the tester which is used to determine the starting point and for the report
  • Movement to all 6 samples fully automatic

(PDF) Application example of the company "Bosch"
Testing non-fixed objects
  • Inaccessible parts of components can also be tested by removing the nose cone.
  • The example above shows Rockwell testing being carried out on a camshaft.
CHD depthmeasurement on a pinion
  • The M4 CHD system is a testing instrument designed to support the traditional laboratory testing
  • It is possible to determine the CHD value by means of a special developed measurement by EMCO-TEST within 1 minute
  • The system works with stored material curves that can be assigned to the corresponding measurement row
  • Output of surface hardness (HRC or HV), case hardness depth (0,2 - 1,6 mm) and surface decarburation of the first 300 µ

(PDF) Application example of the company "ZF"

Hardness testing in bores
  • N6P Internal hardness tester to determine the hardness in bores
  • Measurement value display in HRC
  • Diameter between 36 - 110 mm can be tested
Spur toothed flank testing
  • Tooth flank hardnesstester for spur toothed wheels
  • Application range between modul 2 - 35
  • Measurement value display for HRC
  • Not suitable for helical gear wheels (only possible with appropriate tooth width)
limited-lot / sampling test
  • HR30N surface hardness determination on N3D001
  • Mechanical test load application by means of lever movement
  • For limited-lot respectively sampling test in receipt
Inaccessible areas
  • Hardness tests can take place without clamping.
  • As seen here a Vickers test can be executed on the set toothed segment without the nose cone.
Random sampling on plane anvil
  • Immense flexibility is offered by the broad choice of standard test methods and conversions programmed into the device, according to DIN EN 50150, EN ISO 18265 and ASTM E140-05, and which can be called up immediately.
  • Testing is conducted using a standard test anvil that can be easily removed.
Hardness testing on a paddle wheel
  • Here we see Rockwell testing being carried out on a paddle wheel which is stably positioned on the optional v-anvil.
Cylindrical work pieces
  • Built-in diameter correction allows the hardness value to be converted and adapted.
  • The optional v-anvil makes it easy to fix the position of work pieces to be tested.
Acceptance test at Bosch Hallein
  • The DuraJet DJ10 is used for the acceptance test at Bosch Hallein
  • esides the existing two M4C + turret machines the DuraJet is the best addition for fast and simple Rockwell Hardness Testing
  • Various hardened parts are tested in HRC
  • Even for beginners a simple handling is guaranteed
 

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News

DuraVision receives Russian GOST Standard certification
A delegation of independent Russian calibration technicians have carried out the so-called GOST-certification of the complete DuraVision series from January 23rd to January 28th, 2012 at the premises of EMCO-TEST Prüfmaschinen GmbH. 3165
EMCO- TEST participated in „The professional Metallographer” Seminar in Spain!
The Seminar, which was organised by our Spanish distributor Izasa S.A., attracted a total of 24 experts from all over Spain to come. Special lectures were presented by Struers and EMCO-TEST Prüfmaschinen GmbH. 3128
EMCO-TEST in the Gulf Region
A series of events has taken place in the gulf region in October 2011. They were organized by our distributor Sigma Enterprises and all of them centred about the topics material preparation as well as material testing. 3101
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