HBW 10/1000 testing of light alloy rims
- Testing of light alloy rims
- Test method HBW 10/1000 corresponds to load factor HBW 10
- Manual feeding of rims
- Fully automatic image analysis
Multiple samples with different heights
- Mechanical matrix for testparts
- Hardness testing on 10 steel sections
- Test point definition and testmethod free selectable
- Component height sensored via nose cone
- Fully automatic test run in HV 10 (for example)
- Diagram of all measurement results
V6 cylinder engine block
- Testing of a 6 cylinder aluminium engine block
- Test point on the face in HBW 5/250
- Aluminium testing corresponds to load factor HBW 10
- Fully automatic measurement and display of the impression
Multiple test of bedded samples
- Micro-/ macrohardness testing on up to 6 samples 40 mm diameter (for example)
- Test points and test rows according EN ISO 2639/ DIN EN 10328/ DIN 50190-3
- A second camera is mounted to the tester which is used to determine the starting point and for the report
- Movement to all 6 samples fully automatic
(PDF) Application example of the company "Bosch"
Testing non-fixed objects
- Inaccessible parts of components can also be tested by removing
the nose cone.
- The example above shows Rockwell testing being carried out on a camshaft.
CHD depthmeasurement on a pinion
- The M4 CHD system is a testing instrument designed to support the traditional laboratory testing
- It is possible to determine the CHD value by means of a special developed measurement by EMCO-TEST within 1 minute
- The system works with stored material curves that can be assigned to the corresponding measurement row
- Output of surface hardness (HRC or HV), case hardness depth (0,2 - 1,6 mm) and surface decarburation of the first 300 µ
(PDF) Application example of the company "ZF"
Hardness testing on a cast part
- Touch screen hardness tester of 3rd generation
- Test load application via closed loop in Brinell on the cast part
- Automatic focus with following image analysis
- Conversion from the test results acc. EN ISO 18265
(PDF) Application example from the company "Alutec"
Hardness testing in bores
- N6P Internal hardness tester to determine the hardness in bores
- Measurement value display in HRC
- Diameter between 36 - 110 mm can be tested
Spur toothed flank testing
- Tooth flank hardnesstester for spur toothed wheels
- Application range between modul 2 - 35
- Measurement value display for HRC
- Not suitable for helical gear wheels (only possible with appropriate tooth width)
Valve testing
- Valve testing for ship engines
- The test is done in HRC with 150 kg
- A special device fix the valve
- The dokumentation can be printed out directly from the hardnesstester...
(PDF) Application example of the company "MAN Diesel"
Cylindrical work pieces
- Cylindrical work pieces can be easily clamped and tested using the optional prism-anvils.
- The hardness value is converted correspondingly by means of integrated diameter correction.
Inaccessible areas
- Hardness tests can take place without clamping.
- As seen here a Vickers test can be executed on the set toothed segment without the nose cone.
Piston spot tests
- In this example a fully automatic evaluation in HBW 2.5/62.5 takes place.
- The turret facilitates changeover to standardized Rockwell or Vickers testing within seconds.
Welding samples
Random sampling on plane anvil
- Immense flexibility is offered by the broad choice of standard test
methods and conversions programmed into the device, according to
DIN EN 50150, EN ISO 18265 and ASTM E140-05, and which can be
called up immediately.
- Testing is conducted using a standard test anvil that can be easily removed.
Hardness testing on a paddle wheel
- Here we see Rockwell testing being carried out on a paddle wheel which is stably positioned on the optional v-anvil.
Cylindrical work pieces
- Built-in diameter correction allows the hardness value to be converted
and adapted.
- The optional v-anvil makes it easy to fix the position of work pieces to be tested.
Acceptance test at Bosch Hallein
- The DuraJet DJ10 is used for the acceptance test at Bosch Hallein
- esides the existing two M4C + turret machines the DuraJet is the best addition for fast and simple Rockwell Hardness Testing
- Various hardened parts are tested in HRC
- Even for beginners a simple handling is guaranteed
Hardness testing modul
- DuraPro 200 installed in a machine for very rapid 100% tests on two different types of crankshaft for the automobile industry according to Rockwell C (HRC).
Hardness testing modul
- DuraPro 500 integrated into a small portal system for steel plate testing. Brinell hardness testing and evaluation are fully automatic.
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